New Strategies for Flame Retardancy in Polyurethane Composites:A Review of Biomimetic and Smart Flame Retardants

Yuanyuan Kang, Zun Gao, Yangyang Cui, Shuting Wu, Fei Xin

Prog Chem ›› 2026, Vol. 38 ›› Issue (6) : 1085-1092.

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Prog Chem ›› 2026, Vol. 38 ›› Issue (6) : 1085-1092. DOI: 10.7536/PC20251111
Review

New Strategies for Flame Retardancy in Polyurethane Composites:A Review of Biomimetic and Smart Flame Retardants

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Abstract

Polyurethane(PU)is an indispensable polymer material widely used in daily life. However,its flammability(limiting oxygen index LOI < 20%)and release of toxic smoke during combustion restrict its application in emerging fields such as smart wearables and robotic skins. Therefore,overcoming the limitations of traditional flame-retardant strategies has become an urgent issue in materials science. This review systematically summarizes key advances from 2021 to 2025,focusing on new flame-retardant paradigms based on biomimetic structural design and intelligent response mechanisms. Multiscale biomimicry includes macro-shape mimicry,such as sunflowers and cacti,and micro-structural mimicry,such as nacre-like layering and lotus-leaf superhydrophobic surfaces. This approach effectively balances flame retardancy with mechanical properties and introduces additional functions like oil-water separation,solar ice melting,and underwater antibacterial performance. Furthermore,this paper presents the concept of intelligent active protection. Integrating self-healing,fire early warning,and shape memory creates a synergistic system that forms a closed-loop protection mechanism covering sensing,alerting,and action. This advances flame-retardant technology from static,passive defense toward dynamic,adaptive response. Nevertheless,this field still faces three major challenges. First,environmental adaptability is limited,as most self-healing and shape memory behaviors require specific activation conditions. Second,complex biomimetic nanostructures are difficult to fabricate on a large scale at low cost. Third,the long-term cyclic stability and durability of coatings and composites need improvement. To address these challenges,future work should integrate artificial intelligence for material pre-design,combine animal and plant features to build multi-level defense systems,and develop biomass-based green closed-loop solutions across the material life cycle. These efforts will promote the development of biomimetic intelligent flame-retardant polyurethanes that can coexist sustainably with the environment.

Contents

1 Introduction

2 Bionic flame retardant

2.1 Shape bionics

2.2 Structural bionics

2.3 Surface coating

3 Intelligent flame retardant

3.1 Self-healing

3.2 Fire warning

3.3 Shape memory

4 Conclusion and outlook

Key words

polyurethane / bionic flame retardancy / structural biomimicry / intelligent flame retardancy

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Yuanyuan Kang , Zun Gao , Yangyang Cui , et al . New Strategies for Flame Retardancy in Polyurethane Composites:A Review of Biomimetic and Smart Flame Retardants[J]. Progress in Chemistry. 2026, 38(6): 1085-1092 https://doi.org/10.7536/PC20251111

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Funding

National Natural Science Foundation of China(52173213)
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