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Abbreviation (ISO4): Prog Chem      Editor in chief: Jincai ZHAO

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Review

Modification of Cathode Materials for Prussian Blue-Based Sodium-Ion Batteries

  • Qingping Li ,
  • Tao Li ,
  • Chenchen Shao ,
  • Wei Liu , *
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  • School of Materials Science and Engineering, Ocean University of China,Qingdao 266000, China
* Corresponding author e-mail:

Received date: 2022-11-24

  Revised date: 2023-03-03

  Online published: 2023-04-30

Abstract

Prussian blue (PB) and its analogues (PBAs), which are composed of three-dimensional frame structure, are ideal cathode materials for sodium ion battery (SIB) and can provide a wide channel for sodium ion embedding and removal. However, there are a lot of water molecules and vacancies in PBAs materials, which greatly reduces the storage sites of sodium ions. Furthermore, transition metal ions in the metal organic framework are easy to dissolve during the cycles, resulting in limited sodium storage capacity and poor cycle stability of PBAs cathode materials. In recent years, a variety of PBAs modification technologies have been developed to improve their sodium storage performance. Based on recent related work and existing literature reports, this paper summarizes the process design, preparation methods, electrochemical behavior and other aspects of different modification technologies, and systematically reviews and prospects the research progress of various modification technologies of PBAs cathode materials in sodium ion batteries.

Contents

1 Introduction

2 Structure of Prussian blue and its analogues

3 Modification method of Prussian blue cathode material

3.1 Chelating agent assisted method

3.2 Increase Na+concentration

3.3 Element doping

3.4 Inactive layer coating

3.5 Conductive agent composite technology

3.6 Self-assembly

3.7 Other modification methods

4 Conclusion and outlook

Cite this article

Qingping Li , Tao Li , Chenchen Shao , Wei Liu . Modification of Cathode Materials for Prussian Blue-Based Sodium-Ion Batteries[J]. Progress in Chemistry, 2023 , 35(7) : 1053 -1064 . DOI: 10.7536/PC221116

1 Introduction

With the rapid development of clean energy, the global energy structure is gradually changing. Electrochemical energy storage technology, mainly lithium-ion batteries, has been developed rapidly in the field of energy storage. However, the limited lithium resources and its uneven distribution have caused people to worry about its development prospects. In recent years, sodium-ion batteries (SIBs) have received increasing attention as a potential alternative to lithium-ion batteries[1~3]. Sodium is abundant and relatively cheap compared to lithium, reducing the cost of electrode materials. At the same time, sodium has similar electrochemical properties to lithium and maintains good reversibility in a variety of host materials. Therefore, SIB has a very important application prospect in the field of large-scale energy storage (ESSs). However, compared with lithium-ion batteries, SIB has relatively low energy density and poor cycle stability, which makes its commercial scale application challenging.
The radius of sodium ion (R = 1. 0202 Å) is larger than that of lithium ion (R = 0. 7676 Å), so the intercalation and deintercalation of Na+ in the electrode material will cause significant changes in the structure of the material, and the kinetic diffusion and migration of ions will be slower, resulting in a sharp deterioration of the electrochemical performance of the electrode material. In addition, compared with the redox potential of Li+, the redox potential of Na+ is higher, which is not conducive to the device to obtain a high operating voltage, thereby reducing its energy density[4]. Therefore, it is very important to develop electrode materials for SIBs with wide ion insertion and extraction pathways[5]. Cathode materials play an important role in SIBs as the storage host of Na+. So far, a large number of cathode materials for SIBs, including polyanions, transition metal layered oxides, organic materials, and Prussian blue analogs (PBAs), have been widely developed[6,7][8~10][11,12]. Compared with other cathode materials, PBAs have attracted wide attention due to their stable crystal structure, rich pore structure conducive to intercalation/deintercalation, excellent redox activity, high theoretical specific capacity, simple synthesis method and low cost, and become one of the preferred target cathode materials for SIB.

2 Prussian blue and its analogue structures

The molecular formula of PBAs is AxM1[M2(CN)6]1-yyzH2O(0≤x≤2,0≤y≤1), where A is an alkali metal, M1, M2 are transition metals,M1 is coordinated by N, M2 is coordinated by C, □ represents the M2(CN)6 vacancy, and H2O is the crystal water[13]. M1, M2, C and N are connected into a three-dimensional network structure in the form of M1—C≡N—M2.M1 and M2 occupy the vertex sites of the face-centered cube, while Na+ occupies the interstitial sites of the cube. A variety of PBAs have been prepared by hydrothermal method, Co-precipitation method and ball milling method, in which the transition metals at the M1 site can be Ni, Co, Cu, Zn, Ce, Cd, Ti, V, Mn, Fe, etc., and the transition metal ions at the M2 site are mainly Fe, Mn, Co, Cr[14][15][16][17][18][19][20][21][22][23][24]. Different transition metals can also cause different Na storage mechanisms. Different A:M1:M2 will lead to different crystal phases of PBAs, mainly including hexagonal, tetragonal, cubic, monoclinic, rhombohedral and so on. In practical electrochemical applications, PBAs can be divided into single electron transfer type and double electron transfer type according to the types of M1 and M2. Single electron transfer PBAs mainly include Ni[Fe(CN)6], Zn[Fe(CN)6], etc., and their theoretical specific capacity is 85 mAh·g-1; The two-electron transfer type mainly includes Co[Fe(CN)6], Mn[Fe(CN)6], Fe[Fe(CN)6], Mn[Mn(CN)6], etc., and its theoretical specific capacity is 170 mAh·g-1.
Although PBAs are characterized by open framework structure, excellent chemical stability, tunable redox potential and excellent electrochemical activity,However, due to the lattice vacancies in the crystal structure, poor electronic conductivity and side reactions between the electrode and electrolyte, PBAs often have some disadvantages, such as poor cycle stability, low coulombic efficiency and obvious potential polarization. Therefore, how to improve the structural stability and electrochemical performance of PBAs has become a key issue to be solved.

3 Method for modifying Prussian blue cathode material

In recent years, technologies such as chelate-assisted precipitation, increasing the concentration of Na+, element doping, inactive coating, compounding with conductive agents and self-assembly have been developed to modify the morphology, microstructure, crystallinity and conductivity of PBAs, and a series of research results have been achieved.

3.1 Chelating agent assisted

The solution coprecipitation method is a low-cost, non-toxic, highly controllable, highly scalable and mass-producible method for PBAs. In the conventional coprecipitation process, the extremely high precipitation rate leads to too fast nucleation rate, and the prepared PBAs particles have the disadvantages of low crystallinity, serious particle agglomeration, and a large number of lattice vacancies and water. Chelating agents are usually added to the precursor solution to reduce the nucleation rate and improve the crystallinity of the product. The ligand of the chelator has a high complexing ability with transition metal ions, acting as a competitor for M2 CN ) 6 4 - ions and hindering the spontaneous nucleation and precipitation of PBAs. The negatively charged ligand ions can be adsorbed on the surface of the initial nucleus at the same time, which can inhibit the growth rate of the nucleus and prevent serious grain aggregation. Nuclei tend to grow into well-shaped monodisperse grains containing fewer defects under the action of chelating agents. Citrate, oxalate, disodium ethylenediaminetetraacetate (Na2EDTA), sodium manganese ethylenediaminetetraacetate (MnNa2-EDTA), sodium pyrophosphate (Na4P2O7) and other chelating agents have been added to the material preparation process to obtain PBAs with good crystallinity and low vacancy content[22,25~31][32][33][34][35~37].
Sodium citrate contains three carboxylate groups, which can complex with divalent and trivalent metal ions according to the molar ratio of 1 ∶ 1. It is a common chelating agent in the preparation of PBAs, especially for Ca2+, Fe2+ and Mn2+. Zuo et al. Synthesized cubic Na1.56Mn[Fe(CN)6]0.860.14·1.2H2O by using sodium citrate to control the nucleation rate during the precipitation reaction[22]. When the current density is 15 mA·g-1, the reversible discharge specific capacity of 133 mAh·g-1 can be provided, and the redox mechanism is revealed:
Na 2 + Mn2+[Fe2+(CN)6]↔Na+Mn2+[Fe3+(CN)6]+Na++e-
Na+Mn2+[Fe3+(CN)6]↔Mn3+[Fe3+(CN)6]+Na++e-
Shen et al. Obtained the sodium-rich monoclinic phase NaxMnFe(CN)6 by carrying out the precipitation reaction at high temperature and adding sodium citrate into the precursor solution[25]. The obtained product has two morphologies of small irregular particles and large cuboid particles, as shown in fig. 1. When sodium citrate was not added to the precursor solution, PBAs could be rapidly nucleated in an environment with high concentrations of Mn2+ and [Fe(CN)6]4- ions to form many small-sized and irregularly shaped particles (PW-2). After the addition of sodium citrate, some Mn2+ ions can be complexed by sodium citrate to form a complex, so that two kinds of Mn2+, free Mn2+ and complexed Mn2+, exist in the solution. During the reaction, free Mn2+ ions can rapidly react with [Fe(CN)6]4- ions to form irregular small-sized particles. In contrast, the release rate of the Mn2+ from the complex is lower, resulting in a slower nucleation rate and thus a larger particle size of the prepared PBAs. The Na1.80Mn[Fe(CN)6]0.98·1.76H2O(PW-1) prepared by sodium citrate-assisted coprecipitation method can provide a specific discharge capacity of 144 mAh·g-1 at 0.1 C(1 C=150 mA·g-1), and can still maintain 72. 7% of the initial capacity after 2100 cycles at a current density of 1 C.
图1 (a,b) PW-1的SEM图像;(c,d) PW-2的SEM图像; (e) PW形成机理示意图[25]

Fig.1 SEM images of (a,b) PW-1 and (c,d) PW-2 ; (e) Schematic diagram of the formation mechanism of PW-1[25]

In addition to the addition of sodium citrate, polyphosphate chelating agents are also commonly used in the preparation of PBAs. Xu et al. Synthesized high-performance and high-stability monoclinic Na1.48Ni[Fe(CN)6]0.89·2.87H2O(NaNiFe(CN)6) by adding Na4P2O7 to the precursor solution to reduce the coprecipitation rate[35]. The lattice distortion in the monoclinic sample reduces the band gap (as shown in Figure 2) and promotes the redox activity of Fe, which can deliver a discharge capacity of 85.7 mAh·g-1 at 0.1 C and no obvious capacity fading after 1200 cycles at a current density of 300 mA·g-1.
图2 (a) 立方相NiHCF的电子态密度;(b) 单斜相NiHCF的电子态密度[35]

Fig.2 (a,b) Electronic density of states of NaNiFe(CN)6 (cubic NiHCF) and Na2NiFe(CN)6 (monoclinic NiHCF), respectively[35]

3.2 Increasing the concentration of Na+

High concentration of Na+ in the precursor solution is an important condition for the preparation of PBAs with high Na content. The addition of excessive sodium source can not only increase the sodium ion content of the sample, but also help to stabilize the crystal structure. PBAs can be classified as Berlin green (BG), Prussian blue (PB), and Prussian white (PW) with increasing Na+ content in PBAs[38].
Cui et al. Prepared NaxMn[Mn(CN)6](209 mAh·g-1) with extremely high discharge capacity by using excess NaCl[39]. To study the effect of Na+ concentration on the performance of PBAs, Li et al. Prepared CoHCF with high sodium content (H-CoHCF) and CoHCF with low sodium content (L-CoHCF) by controlling the NaCl content[26]. It was found that the chemical formulas of the two products were Na1.87Co[Fe(CN)6]0.98·2.2H2O and Na1.47Co[Fe(CN)6]0.90·2.3H2O. The initial specific discharge capacity (151.1 mAh·g-1) of H-CoHCF at a current density of 20 mA·g-1 is significantly higher than that of L-CoHCF(128.8 mAh·g-1). After 100 cycles, the discharge capacity retained 85.2% and 78.03% of the initial discharge capacity, respectively. It can be seen that high Na+ content in the solution plays an indispensable role in the preparation of high-performance PBAs.
To study the effect of Na+ concentration on the properties as well as the structure of PBAs in more detail, Chen et al. Synthesized Na-enriched PBAs by controlling the Na+ ion concentration during the synthesis process[40]. By increasing the concentration of Na+ in the synthesis process, a series of PBAs were prepared by using 0 M, 1 M, 2 M, 3 M and 4 M NaCl solutions, respectively. The scanning images of PBAs are shown in Fig. 3 (a ~ d). With the increase of NaCl concentration, the morphology of PBAs changes from a cuboid with almost no visible defects to a multi-level rod-like structure, and then to a porous structure. The large specific surface area of PB-4M leads to a large area of contact between the electrode and electrolyte, and the porous structure can also promote the penetration of electrolyte and accelerate the transport of Na+. Electrochemical tests show that PB-4M has excellent thermal stability. The specific capacity of PB-4M at room temperature is 130 mAh·g-1, and even at 80 ℃, it can still maintain a specific capacity of 120 mAh·g-1. PB-4M can still deliver a reversible specific capacity of 57 mA·g-1 after 500 charge-discharge cycles at a current density of 2 C at 80 ° C.
图3 (a~d) PB-0M, PB-1M, PB-2M, PB-4M的SEM图像;(e~h) PB-0M, PB-1M, PB-2M和PB-4M在室温、2.0 V-4 V、0.2 C电流密度下充放电曲线[40]

Fig.3 SEM of (a) PB-0M, (b) PB-1M, (c) PB-2M, and (d) PB-4M; Charge-discharge profiles of (e) PB-0M, (f) PB-1M, (g) PB-2M, and (h) PB-4M between 2.0 and 4.0 V at 0.2 C at RT[40]

3.3 Element doping

Element doping has been widely used in SIB materials as a basic method to adjust the capacity, lifetime, rate capability and production cost, and it is one of the most effective modification methods. Metal ions are usually doped at the M site or Na site. Transition metal ions, such as Ni2+, Co2+, Cu2+, Mn2+, Sn4+, etc., partially replace the metal at the M site[41~51]. K+ is usually doped at the Na site[52].
Ni is often used as a doping element to improve the cycle stability of Mn[Fe(CN)6] and Fe[Fe(CN)6] due to the "zero strain" characteristics of Ni[Fe(CN)6](NiHCF) during intercalation/deintercalation. Especially for Mn[Fe(CN)6], the dismutation reaction of Mn3+ will occur during cycling to form Mn2+ and dissolve in the electrolyte, resulting in more serious capacity fading than other PBAs. However, Ni doping can significantly improve the cycle stability of Mn[Fe(CN)6]. Oliver-Tolentino et al. Studied the effect of equimolar substitution of Ni for Mn in the open framework of the SIB electrode material hexacyanoferrate (HCF)[41]. The results show that the substitution of Ni for Mn can increase the covalency of Mn — N bond, which can weaken the influence of electrostatic interaction on the dz2 orbital during charge/discharge, thus improving the current stability. In addition, Ni doping reduces the charge density around the Mn — N bond relative to the polarizing ability of the external metal, thereby improving its rate capability. Although the cycle stability can be significantly improved after Ni doping, the entropy inevitably increases during the cycle process, and most electrode materials tend to degrade during the charge-discharge process. Recently, Xie et al. Designed a method to promote the morphological regeneration of PBAs cathode by cobalt doping[42]. A trace amount of cobalt can slow down the crystallization process and restore the cracked region to ensure the perfect cubic structure of the PBAs cathode, and the high cycling stability is obtained based on the "electrochemically driven dissolution-recrystallization" mechanism. This self-healing during cycling provides a new strategy to improve the performance of PBAs.
At present, people's research is not limited to single element doping, and two or even three elements have been used to dope PBAs. For example, Zhang et al. Successfully synthesized ternary NiCoFe-PB with good crystallinity, high Na content, low defects and crystal water by double doping of Co and Fe at the Ni site[48]. The energy barrier and band gap of Ni-PB can be significantly reduced by double doping of Co and Fe, which is confirmed by first-principles calculations. Electrochemical measurements show that in addition to the capacity contribution of high-spin Co, Fe and low-spin Fe, Co-doping improves the electrochemical activity of low-spin Fe, and Fe-doping improves the activity of high-spin Co. After co-doping, its thermal stability has also been significantly improved. Na1.85Ni0.40Co0.31Fe0.29[Fe(CN)6]0.97·2.5H2O can deliver a specific discharge capacity of 120.4 mAh·g-1 at a current density of 20 mA·g-1, and when the current density increases to 1 A·g-1, it still maintains the highest theoretical capacity as well as excellent cycling performance. After 1500 cycles, NiCoFe-PB can maintain a high capacity of 68.3 mAh·g-1, while Ni-PB, NiCo-PB and NiFe-PB only maintain discharge capacities of 23.1, 41.4 and 47.3 mAh·g-1.
Different from the traditional doping method at the M site, doping the material with alkali metal ions K+ with larger radius is also an effective new modification method. Wei et al. Synthesized a novel structure-controlled sodium-site K-doped Ni[Fe(CN)6](K-NiHCF), and obtained smaller PBAs particles after doping. Density functional theory (DFT) revealed that sodium-site K-doping could effectively stabilize the structure of NiHCF and improve the transport behavior of sodium ions and electrons[52]. Inductively coupled plasma optical emission spectroscopy (ICP-OES) measurements of the cycled electrode slices as well as the electrolyte showed that K+ could not be extracted from the PBAs lattice, and that K+ could act as a pillar in the PBAs structure at the time of Na+ extraction. K+ doping can effectively reduce the energy barrier of Na+ diffusion and reduce the band gap width. Thus, the Na1.61K0.13Ni[Fe(CN)6]0.89·1.48H2O electrode exhibited excellent sodium storage performance with an extremely high initial discharge capacity of 87.1 mAh·g-1 at 10 mA·g-1, retaining ∼ 86.1% of the initial capacity after 500 cycles at a current density of 500 mA·g-1 (Fig. 4).
图4 (a, b) NiHCF和K-NiHCF的透射电镜(TEM)图像;(c~e) Na+的优化迁移路径和相应的NiHCF和K-NiHCF的能垒分布;(f,j) NiHCF和K-NiHCF的总态密度(TDOS)图像[52]

Fig.4 (a,b) TEM images of NiHCF and K-doped NiHCF, respectively; (c~e) The optimized migration paths of Na+ ions and the corresponding energy barrier profiles for NiHCF and K-doped NiHCF species; (f, g) the total density of state (TDOS) patterns of NiHCF and K-doped NiHCF[52]

3.4 Inactive coating

In order to maintain the structural stability of PBAs and inhibit the mechanical degradation, it is necessary to construct the structure at the atomic level, and the introduction of electrochemical inert ions is considered to be a feasible way[53]. Inert ions and active ions are orderly arranged to form a core-shell structure, which not only improves the cycle stability, but also improves the interfacial compatibility.
NiHCF is often used to coat other PBAs with relatively poor cycle stability due to its ultra-high cycle stability and almost no strain during cycling. For example, the disproportionation reaction of Mn[Fe(CN)6](MnHCF) materials during charge-discharge cycles will lead to the dissolution of Mn in the electrolyte, resulting in structural damage. Feng et al. Prepared a core-shell heterogeneous Mn[Fe(CN)6]@Ni[Fe(CN)6](PBM@PBN) nanomaterial by coating Ni[Fe(CN)6](PBN) on Mn[Fe(CN)6](PBM) through a simple solution precipitation method[54]. The cycling stability of PBM was significantly improved after the introduction of PBN shell. Therefore, the PBN coating is able to inhibit the severe Mn ion dissolution of PBM during Na+ intercalation/deintercalation, thus ensuring the framework stability of PBM during long-term cycling (Fig. 5).
图5 (a) PBM@PBN样品合成过程示意图;(b) PBM@PBN的EDS元素分布图;(c) PBM@PBN的TEM图和选区电子衍射(SAED)图[54]

Fig.5 (a) Schematic illustration of the synthesis process of PBM@PBN sample; (b) EDS mapping of PBM@PBN sampl; (c) TEM image and SAED pattern of PBM@PBN sample[54]

The NiHCF layer is not only beneficial to improving the performance of the MnHCF material, but also plays an important role in improving the cycle stability of the (Fe[Fe(CN)]6)FeHCF. Sun et al. Successfully introduced NaNi[Fe(CN)6](NNFCN) into the outer layer of NaFe[Fe(CN)6](NFFCN) by ion exchange method to improve the structural stability by applying compressive stress through the formation of NNFCN shell[55]. The improved stability of NNFCN @ NFFCN (NNFFCN) benefits from the almost negligible volume expansion of NNFCN, so that the strain generated in the core during Na+ intercalation can be partially suppressed, weakening the destruction of the NFFCN core. Two kinds of core-shell PBAs, NNFFCN-0.002M NiCl2 and NNFFCN-0.005M NiCl2, were prepared by varying the NiCl2 concentration (0.02 M and 0.05 M) in the precursor solution. At a current density of 500 mA·g-1, the NNFFCN-0.002M NiCl2 exhibited a high specific discharge capacity of 82.9 mAh·g-1 and excellent rate capability, which was 3.5 times higher than that of the Original NFFCN (NFFCN-original) at 1000 mA·g-1, and the full cell with NNFCN @ NFFCN as the cathode showed remarkable cycling stability at 500 mA·g-1 for 3000 cycles. At the same time, the constructed core-shell heterostructure has a built-in electric field, and the NNFCN @ NFFCN has fast Na+ migration characteristics, and the Na+ diffusion coefficient is significantly improved (1×10-10cm2·s-1) compared with the diffusion coefficient (4×10-11cm2·s-1) of the original NFFCN (Fig. 6).
图6 (a) NFFCN-Original, NFFCN-0.005M NiCl2, NFFCN-0.002M NiCl2 在500 mA·g-1的循环稳定性;(b) NFFCN-Original和NFFCN-0.002M NiCl2的倍率性能[55]

Fig.6 (a) the cycling performance of NFFCN-Original, NFFCN-0.005M NiCl2, NFFCN-0.002M NiCl2 at 500 mA·g-1; (b) rate performance comparison of NFFCN-Original and NFFCN-0.002M NiCl2[55]

In addition to NiHCF, Cu[Fe(CN)6](CuHCF) can also serve as a good coating shell. Wang et al. Prepared FeHCF @ CuHCF composite with porous structure by hydrothermal method, which has excellent cycling stability[56]. 80.6% of the initial specific capacity can be retained after 1000 cycles at a current density of 50 mA·g-1. Although the design of core-shell structure has played an important role in improving the electrochemical performance of PBAs, the complicated preparation process and strict lattice matching requirements have limited the development of core-shell PBAs. Recently, Zuo et al. Synthesized core-shell PBAs (MnFeHCF @ MnFeHCF) by one-step synthesis method for the first time, which showed excellent rate performance[57]. It has a high capacity of 131 mAh·g-1 at a current density of 50 mA·g-1 and exhibits an appreciable discharge capacity of about 100 mAh·g-1 even at 1600 mA·g-1. The performance improvement of the material is mainly due to two aspects, the first aspect is that the substitution of Mn helps to improve the conductivity of the material, and the other aspect is that the core-shell structure with matched lattice parameters is more conducive to improving the diffusion coefficient of sodium ions. In addition, the structural transformation of MnFeHCF @ MnFeHCF upon extraction/insertion of sodium ions helps to release the internal stress and effectively maintain the integrity of the crystal structure (Fig. 7).
图7 (a) MnFeHCF@MnFeHCF核壳材料的制备过程;(b) 在不同铁/锰摩尔比下合成的MnFeHCF @MnFeHCF样品[57]

Fig.7 (a) Preparation process of MnFeHCF@MnFeHCF core-shell material; (b) MnFeHCF@MnFeHCF samples synthesized under different Fe/Mn molar ratios[57]

3.5 Conductor composite technology

Poor electronic conductivity is one of the intrinsic factors that limit the high rate and high capacity of PBAs. In view of the poor electronic conductivity of PBAs, the introduction of conductive materials into PBAs has become an effective way to improve their rate performance and capacity. However, due to the low decomposition temperature of PBAs, the conventional high-temperature coating process is not technically feasible[58]. Therefore, a new technique for introducing conductive materials into PBAs by solution method has been widely studied. This is mainly using conductive carbon materials such as reduced graphene oxide (RGO), graphene oxide (GO), graphene (GR), carbon nanotubes (CNT) to composite with PBAs in liquid phase environment[59,60][61][62][63,64].
Graphene oxide is often used to prepare composites because of its high specific surface area, abundant functional groups on the surface, and good conductivity. Wang et al. Prepared a NaMn[Fe(CN)6]/RGO(NMHCF/RGO) composite with high Na content by a simple precipitation method[59]. Immobilizing NMHCF on RGO, the presence of RGO not only improves the electronic conductivity, but also helps to eliminate the interstitial water. The interstitial water content of NMHCF(Na1.89Mn[Fe(CN)6]0.980.02·0.16H2O) encapsulated with RGO was significantly lower than that of NMHCF(Na1.67Mn[Fe(CN)6]0.90.1·11.47H2O) without RGO, as verified by ICP analysis. The discharge capacity of NMHCF/RGO is obviously improved, and the specific discharge capacity is 161 mAh·g-1 at a current density of 20 mA·g-1. Even at a current density of 1000 mA·g-1, NMHCF/RGO can still provide a specific discharge capacity of 90 mAh·g-1 (Fig. 8).
图8 (a)高度均匀的NMHCF/RGO的合成工艺;(b) NMHCF的SEM图像;(c) NMHCF/RGO的SEM图像;(d) NMHCF/RGO的TEM图像;(e) NMHCF/RGO的元素分布图像;(f) NMHCF和NMHCF/RGO的倍率性能[59]

Fig.8 (a) Synthesis process of highly uniform NMHCF/RGO. SEM images of (b) NMHCF and (c) NMHCF/RGO samples; TEM images of (d) NMHCF/RGO; (e) Elemental mapping images of the NMHCF/RGO; (f) Rate performances of NMHCF/RGO and NMHCF[59]

Carbon nanotubes can be seen as curled graphene, so they also have excellent conductive properties. You et al. Formed a robust NaxFeFe(CN)6/CNT(PB/CNT) composite by nucleating NaxFeFe(CN)6 cubic nanoparticles on CNTs, and PB particles nucleated on carbon nanotube fibers to form a continuous conductive network[63]. The CNT network can facilitate the entry of PB nanoparticles into the liquid electrolyte and good contact with the current collector to improve its electrochemical performance at low temperature. The intercalated carbon nanotubes significantly improve the electron transport ability of the composite, resulting in a room temperature electronic conductivity of PB/CNT that is four orders of magnitude higher than that of bare PB. In addition, due to the "metallic character" of carbon nanotubes, the conductivity of PB/CNT is further increased by 47.6% when cooled to -25 ° C, which holds great potential for building low-temperature batteries. At − 25 ° C and a current of 0.1 C, PB/CNT can still deliver a specific capacity of 142 mAh·g-1 and a specific energy of 408 Wh·kg-1, with a capacity retention of 86% after 1000 cycles at a current density of 2.4 C.
图9 (a, b) PB的SEM图像;(c, d) PB@PANI-NP的SEM图像;(e, f) PB@PANI的SEM图像[65]

Fig.9 SEM images of (a, b) PB; (c, d) PB@PANI-NP and (e, f) PB@PANI[65]

In addition to the introduction of conductive carbon materials, composite conductive polymers are also an effective way to improve the electrochemical performance of PBAs, and the use of conductive polymers can effectively reduce the occurrence of side reactions. At present, polyaniline (PANI), sodium vanadium fluorophosphate (NVOPF), poly (3,4-ethylenedioxythiophene) (PEDOT), poly (3,4-ethylenedioxythiophene) ∶ poly (4-styrenesulfonate) (PEDOT ∶ PSS) composite PBAs have been developed[65,66][67][68][69].
Polyaniline is a special conductive polymer, and its conductivity comes from the conjugated structure of p electrons in the molecular chain. The coating of polyaniline can significantly improve the poor conductivity of PBAs. Zhang et al. Prepared Prussian blue nanocubes with high crystallinity and good dispersion by a single iron source precipitation method, and then coated a layer of uniform conductive polyaniline on their surface through the polymerization of aniline with the assistance of polyvinylpyrrolidone (PVP) to form a core-shell structure[65]. PANI inhomogeneously coated PB (PB @ PANI-NP) was obtained without the addition of PVP. PB @ PANI has an initial specific discharge capacity of 108.3 mAh·g-1 at a current of 100 mA·g-1 and exhibits excellent rate capability as well as cycling stability. At 5 A·g-1, this electrode material has a capacity of 63.3 mAh·g-1 with 93.4% capacity retention after 500 cycles at a current density of 100 mA·g-1 (Fig. 9). Different from the two-step preparation of PANI-coated PBAs, Yu et al. Adopted an in situ PANI coating strategy[66]. The precursor of PB was rapidly precipitated after ball milling, and then aniline was added into the electrolyte and polymerized under electrochemical conditions, that is, the PANI was uniformly coated on the PBAs material by charge-discharge activation at a current density of 5 C and a voltage window of 3. 4 V ~ 4.2 V. The uniform coating of PANI greatly improves the ionic conductivity and electronic conductivity of the material. PB @ PANI has a specific discharge capacity of 149.9 mAh·g-1 at a current density of 1 C. The polyaniline-coated electrode material exhibited a high specific capacity retention of 62.7% after 500 cycles. This is significantly higher than that of the uncoated sample (40.1%). The uniform conductive polymer coating can significantly improve the conductivity of the PBAs electrode and effectively inhibit the dissolution of transition metals in the electrolyte during long-term cycling.

3.6 Self-assembly

Self-assembly of PBAs is an important method for the formation of complex morphologies. In recent years, materials with various special morphologies have attracted much attention. The hollow nanosphere structure has a high specific surface area, and the hollow structure can effectively reduce the volume change of the electrode material during the charge-discharge process. The preparation of hollow spheres generally requires a spherical template. For example, Tang et al. Used a simple hydrothermal method and annealing to prepare reduced FeOx hollow nanospheres as a self-sacrificial template to grow Na1.58Fe[Fe(CN)6]0.92 hollow nanospheres under the protection of ascorbic and N2 atmosphere[70]. Similar to hollow nanospheres, hollow nanorods also have the advantage of hollow structure. Feng et al. Used manganese dioxide nanosheets as a self-sacrificial template to synthesize hierarchical hollow rod-like Mn-doped Prussian blue, and prepared PB (R-PB) with low vacancy content, low coordinated water content and high sodium content under solvothermal conditions[71]. The hollow rod-like structure can effectively slow down the volume change caused by the intercalation/deintercalation process of Na+. The hollow rod-like structure also increases the contact area between the electrode material and the electrolyte, which improves the ion diffusion coefficient of r-PB and is beneficial to the electrochemical performance at high current density. Ren et al. Prepared Prussian white hierarchical nanotubes (PW-HN) as SIB cathode material by self-template Ostwald ripening strategy[72]. In the initial stage of the reaction, part of the [Fe(CN)6]4- slowly decomposes into Fe2+ in an acidic environment. As the reaction proceeds, the oxidation of Fe2+ in the air is effectively inhibited with the help of a reducing agent (ascorbic acid), so that only a small amount of Fe3+ is produced. Subsequently, Fe2+/Fe3+ reacts with undecomposed [Fe(CN)6]4- at a slow reaction rate to form "insoluble ”Fe4[Fe(CN)6]3 nuclei and give Prussian white framework with high Na content.". The morphology of the sample changes from short nanotubes to nanorods to layered nanotubes with increasing reaction time, as shown in Fig. 10 (e ~ G). PW-HN has higher specific capacity and lower polarizability than pristine PB. PW-HN has a specific discharge capacity of 115 mAh·g-1 at a current density of 2 C as well as outstanding rate capability (specific discharge capacity of 83 mA h·g-1 at 50 C) and excellent cycling stability (capacity retention of 65% after 10 000 cycles at a current of 10 C).
图10 (a) Na1.58Fe[Fe(CN)6]0.92纳米空心球的合成过程和Na1.58Fe[Fe(CN)6]0.92纳米球电极在钠离子电池中的放电机理的化学图解[70];(b,c) Na1.58Fe[Fe(CN)6]0.92纳米空心球的TEM图像[70];(d) 制备多级中空棒状普鲁士蓝的合成方法[71]; (e~g) PW-HN在1 h、12 h、24 h的场发射扫描电镜(FESEM)图像[72]; (h) PW-HN的横截面FESEM图像[72]

Fig.10 (a) Schematic illustration of the synthesis procedure for Na1.58Fe[Fe(CN)6]0.92 hollow nanospheres and the discharge mechanism of Na1.58Fe[Fe(CN)6]0.92 nanosphere electrodes in sodium-ion batteries.[70].; (b,c) TEM images of hollow Na1.58Fe[Fe(CN)6]0.92[70] ; (d) Synthetic procedures for the preparation of hierarchical hollow rod-like Prussian blue[71]; (e~g) Time-dependent FESEM images of PW-HN after the reaction time of 1 h, 12 h, 24 h[72]; (h) Cross-section FESEM images of PW-HN[72]

3.7 Other modification methods

It is well known that both N2 atmosphere protection and reducing agent can effectively inhibit the oxidation of Fe2+/Fe3+, thus enabling the preparation of PBAs with higher sodium content. Wang et al. Prepared rhombohedral Na2Fe[Fe(CN)6] by introducing N2[30]. Peng et al. Prepared highly crystalline sodium-rich Na2Mn[Fe(CN)6] in the presence of ascorbic acid and chelating agents[34]. Tan et al. Used NaBH4 as a reducing agent to prepare PW by the reduction reaction of PB[73]. The obtained PW exhibits excellent electrochemical performance due to the extremely high sodium content, low vacancy and low water content. In addition to the prevention of transition metal oxidation during preparation, Na+ loss and Fe2+ oxidation also occur during the removal of impurities by water washing. Wang et al. Prepared PBAs with high sodium content and low vacancy content by replacing water with an aqueous solution of sodium ascorbate during the washing process to suppress the loss of Na+ and the oxidation of Fe2+[74]. The material exhibited a specific capacity of 140 mAh·g-1 at a current density of 0.1 C and good cycling stability.
The low precipitation rate has an indispensable role in reducing the defect of PBAs. In addition to the addition of chelating agents, Peng et al. First developed a facile "ice-assisted" strategy to prepare highly crystalline PBAs without any additives[75]. The improved properties of these materials benefit from the slow precipitation rate achieved by slowly melting the raw materials, resulting in well-crystallized PBAs nanoparticles. It exhibits excellent sodium storage properties due to its highly reversible structure, sufficient Na+storage sites, and low defect concentration. More importantly, the elimination of defects also plays an important role in enhancing the thermal stability of this class of materials, making them suitable as cathode materials for SIBs (-10 ° C to 60 ° C).

4 Conclusion and prospect

With the rapid development of sodium-ion batteries, Prussian blue and its analogs have attracted much attention. A large number of experimental reports show that the crystallinity, sodium content, vacancy content, water content and microstructure of PBAs will affect their electrochemical performance, especially the preparation of PBAs with low vacancy content and low water content is very important for their performance improvement. Therefore, it is important and meaningful to study the modification of PBAs materials by various technologies. In recent years, a large number of effective modification technologies have significantly improved the sodium storage performance of PBAs, providing strong support for the commercial application of SIB (as shown in Table 1). For example, a variety of chelating agents, especially sodium citrate and sodium pyrophosphate, are widely used to reduce the nucleation rate of PBAs and promote the formation of PBAs cathode materials with uniform particles and high crystallinity. The application of conductive layer coating modification technology has achieved fruitful results in solving the problem of rapid capacity fading caused by the dissolution of transition metals during cycling. The conductive coating not only effectively prevents the dissolution of transition metals in the electrolyte, but also significantly improves the conductivity. Element doping modification is also an effective method to improve the charge-discharge capacity and cycle stability of PBAs. Especially with K+ doping at the Na site, the K+ can support the lattice structure during the charge-discharge process of the battery, thus maintaining its structural stability. In addition, the composite with core-shell structure can also significantly improve its cycle stability by using PBAs with small volumetric strain to coat PBAs with large volumetric strain. With the continuous development of PBAs modification technology, the sodium storage performance of PBAs cathode materials has been significantly improved, which has made it possible for preliminary commercial application.
表1 通过不同方法改性的PBAs的性能对比

Table 1 Performance comparison of PBAs modified by different methods

PBAs Modification method Discharge specific capacity Cyclic stability Rate capability ref
Na1.56Mn[Fe(CN)6]0.860.14·1.2H2O Chelating agent assisted 133 mAh·g-1 at 15 mA·g-1 80% after 100 cycles at 150 mA·g-1 89 mAh·g-1 at 300 mA·g-1 22
Na1.80Mn[Fe(CN)6]0.98·1.76H2O Chelating agent assisted 144 mAh·g-1 at 0.1 C 72.7% after 2100 cycles at 1 C 86.6 mAh·g-1 at 10 C 25
Na2.01Ni[Fe(CN)6]0.85·1.61H2O Chelating agent assisted 86.3 mAh·g-1 at 0.2C 90.4% after 800 cycles at 0.5 C 74.9 mAh·g-1 at 10 C 32
Na2.2Ni[Fe(CN)6]0.80.2·2.5H2O Chelating agent assisted 76.4 mAh·g-1 at 0.2 C 90.4% after 16 000 cycles at 20 C 71.9 mAh·g-1 at 10 C 33
Na1.92Mn[Fe(CN)6]0.98·1.38H2O Chelating agent assisted 152.8 mAh·g-1 at 10 mA·g-1 82 % after 500 cycles at 100 mA·g-1 110.3 mAh·g-1 at 1 A·g-1 34
Na1.48Ni[Fe(CN)6]0.89·2.87H2O Chelating agent assisted 85.7 mAh·g-1 at 0.1 C 78% after 1200 cycles at 50 C 66.2 mAh·g-1 at 50 C 35
Na0.22Ni[Fe(CN)6]0.76·3.67H2O Chelating agent assisted 78 mAh·g-1 at 17 mA·g-1 97.3% after 1200 cycles at
300 mAh·g-1
57.5 mAh·g-1 at 4.25 A·g-1 36
Na1.87Co[Fe(CN)6]0.98·2.2H2O Increase Na+ concentration 151 mAh·g-1 at 20 mA·g-1 85.2% after 100 cycles at 20 mA·g-1 115 mAh·g-1 at 400 mA·g-1 26
Na1.96Mn[Mn(CN)6]0.990.01·2H2O Increase Na+ concentration 209 mAh·g-1 at 0.2 C 75% after 100 cycles at 2 C - 39
NaxFe[Fe(CN)6]y·nH2O Increase Na+ concentration 130 mAh·g-1 at 0.2 C - 110 mAh·g-1 at 5 C 40
Na1.52Ni0.24Fe0.76[Fe(CN)6]0.95·3.06H2O Element doping 105.9 mAh·g-1 at 20 mA·g-1 73.1% after 1000 cycles at 1 A·g-1 55.5 mAh·g-1 at 2 A·g-1 44
Na2Cu0.6Ni0.4[Fe(CN)6] Element doping 62 mAh·g-1 at 0.5 C 96% after 1000 cycles at 10 C 56 mAh·g-1 at 10 C 45
Na1.68Ni0.14Co0.86[Fe(CN)6]0.84 Element doping 145 mAh·g-1 at 15 mA·g-1 90% after 100 cycles at 750 mA·g-1 110 mAh·g-1 at 750 mA·g-1 46
Na1.85Ni0.40Co0.31Fe0.29
[Fe(CN)6]0.97·2.5H2O
Element doping 120.4 mAh·g-1 at 20 mA·g-1 95.6% after 1000 cycles at 2 A·g-1 80 mA·h-1 at 2 A·g-1 48
Na1.61K0.13Ni[Fe(CN)6]0.89·
1.48H2O
Element doping 87.1 mAh·g-1 at 10 mA·g-1 86.1% after 500 cycles at 800 mA·g-1 68.2 mAh·g-1 at 200 mA·g-1 52
Mn[Fe(CN)6]@Ni[Fe(CN)6] Inactive layer coating 126.9 mAh·g-1 at 0.5 C 74.3% after 800 cycles at 1 C 87.2 mAh·g-1 at 10 C 54
NNiFCN@NFFCN Inactive layer coating 113.67 mAh·g-1 at 20 mA·g-1 83.18 after 100 cycles at 500 mA·g-1 82.9 mAh·g-1 at 500 mA·g-1 55
FeHCF@CuHCF Inactive layer coating 89 mAh·g-1 at 50 mA·g-1 80.6 after 1000 cycles at 50 mA·g-1 51.9 mAh·g-1 at 1.6 A g-1 56
NaMn[Fe(CN)6]/RGO Conductive agent
composite technology
161 mAh·g-1 at 20 mA·g-1 - 90 mAh·g-1 at 1 A·g-1 59
NaxFe[Fe(CN)6]/CNT Conductive agent
composite technology
142 mAh·g-1 at 0.1 C at -25℃ 86% after 1000 cycles at 2.4 C at -25℃ 88.4 mA·h g-1 at 2.4 C at -25℃ 63
NaxFe[Fe(CN)6]@PANI Conductive agent
composite technology
108.3 mAh·g-1 at 100 mA·g-1 93.4% after 500 cycles at 100 mA·g-1 90.3 mAh·g-1 at 2 A·g-1 65
Na2Fe[Fe(CN)6]@PANI Conductive agent
composite technology
149.9 mAh·g-1 at 1 C 62.7% after 500 cycles at 1 C 125.6 mAh·g-1 at 20 C 66
Na1.58Fe[Fe(CN)6]0.92 Self-assembly 142 mAh·g-1 at 0.1 C 90% after 800 cycles at 2 C 101 mAh·g-1 at 5 C 70
Na0.99Mn0.37Fe0.63[Fe(CN)6]0.96·1.36H2O Self-assembly 117.3 mAh·g-1 at 1 C 98.5% after 200 cycles at 1 C 92.4 mAh·g-1 at 20 C 71
Na3.1Fe4[Fe(CN)6]3 Self-assembly 115 mAh·g-1 at 2 C 65% after 10 000 cycles at 10 C 83 mAh·g-1 at 50 C 72
In the era of resource shortage, with the increasing price of electrode raw materials, the cost of traditional lithium-ion batteries is increasing. In order to solve the cost problem, people gradually shift the focus of research to lower-cost sodium-ion batteries. Among the cathode materials used in sodium-ion batteries, Prussian blue has attracted much attention because of its unique open framework structure. Ningde Times has been deeply engaged in the research and development of sodium-ion battery materials for many years. In terms of cathode materials, Ningde Times has adopted Prussian white materials with high capacity, innovatively rearranged the charge of the bulk structure of the materials, solved the core problem of rapid capacity decay of Prussian white in the cycle process, and successfully applied it to commercial SIB. Although significant progress has been made in the research of PBAs as cathode materials for sodium-ion batteries in recent years, there are still a series of problems in the use of PBAs as cathode materials for SIBs. Further simplifying the synthesis process and reducing the preparation cost are still one of the keys to the further success of the commercialization of PBAs. With the development of PBAs research, more and more people have begun to combine experiments with theoretical calculations to develop more efficient methods, and to study the effects of individual factors on their morphology and electrochemical properties, such as adjusting the pH of coprecipitation by ammonia, and studying the effects of pH of the solution on it. The electrochemical performance of PBAs in the future will be further improved by further composition control, morphology and crystallinity control. At the same time, there are many kinds of PBAs material systems, and there is a large space for research, so we can use material recombination technology to recognize, design and calculate new PBAs materials that may exist at the atomic and molecular levels, and develop new PBAs materials with high sodium storage performance by using high-throughput computing and preparation technology through the correlation between the structure and performance of existing materials in the database. Therefore, the exploration and preparation of PBAs cathode materials with higher capacity will greatly support the application of SIB in the field of large-scale energy storage, and will also be one of the important research and development directions in the field of materials research.
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