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Abbreviation (ISO4): Prog Chem      Editor in chief: Jincai ZHAO

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Review

Methanol to Olefins (MTO): A Condensed Matter Chemistry

  • Nan Wang ,
  • Yingxu Wei , * ,
  • Zhongmin Liu , *
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  • National Engineering Research Center of Lower-Carbon Catalysis Technology, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, China
*Corresponding authore-mail: (Yingxu Wei);
(Zhongmin Liu)

Received date: 2023-02-10

  Revised date: 2023-04-04

  Online published: 2023-05-15

Supported by

The National Natural Science Foundation of China(22288101)

The National Natural Science Foundation of China(21991092)

The National Natural Science Foundation of China(21991090)

The Excellent Postdoctoral Support Program of Dalian Institute of Chemical Physics, CAS and the Excellent Research Assistant Funding Project of CAS

Abstract

Catalysis is an essential component of condensed matter chemistry, with broad applications in contemporary industrial manufacturing and daily life. Methanol-to-olefins (MTO) reaction, facilitated by condensed-matter porous materials, represents a significant catalytic pathway for the production of light olefins from non-petroleum sources, exemplifying heterogeneous catalytic applications. Investigating reaction mechanisms and catalyst coking/decoking mechanisms is a central focus in catalysis research. The MTO reaction, transpiring within the confined spaces of zeolites and/or molecular sieves, encompasses a dynamic chemical process comprising an induction period, a highly efficient stage, catalyst deactivation, and catalyst regeneration. The formation, evolution, and degradation of active organic species and coke species within the nano-confined spaces of zeolites guide the course of the catalytic reaction. This feature review primarily highlights zeolite/molecular sieve catalysts for the MTO reaction, elucidating the structural-reaction-deactivation relationship based on host-guest chemistry, activation mechanisms of C1 reactants, the catalytic reaction network governed by dynamic mechanisms, chemistries involved in zeolite coking and decoking behavior, as well as the mechanisms of catalyst deactivation and regeneration. The ultimate aim is to provide a profound understanding of condensed matter chemistry in the context of heterogeneous methanol-to-olefins chemistry, thus advancing zeolite catalysis theory and fostering the development of efficient MTO catalysts and high-efficiency, low-carbon catalytic processes under the guidance of condensed matter chemistry.

Contents

1 Introduction

2 Catalysts for methanol-to-olefins

2.1 ZSM-5 catalyst with MFI topology structure

2.2 SAPO-34 with CHA topology structure

2.3 Other catalysts with 8-MR pore opening and cavity structure

3 Catalytic reaction mechanism for methanol conversion

3.1 Direct mechanism

3.2 Indirect mechanism

4 Mechanisms of catalyst deactivation/regeneration by zeolite coking/decoking for methanol conversion

4.1 Deactivation mechanism and chemistry involved in zeolite coking

4.2 Regeneration mechanism and chemistry involved in zeolite decoking

5 Conclusions and outlook

Cite this article

Nan Wang , Yingxu Wei , Zhongmin Liu . Methanol to Olefins (MTO): A Condensed Matter Chemistry[J]. Progress in Chemistry, 2023 , 35(6) : 839 -860 . DOI: 10.7536/PC230208

1 Introduction

The concept of catalysis or catalysis dates back to the beginning of human civilization, when humans began to use fermentation to produce rice wine, fruit wine and vinegar, although the principles behind these phenomena could not be explained at that time. It was not until 1835 that Swedish chemist J Jöns Jacob Berzelius (who, with Robert Boyle, John Dalton and Antoine Lavoisier, was known as the "father of contemporary chemistry") summarized and coined the term "catalysis", believing that there was a "catalytic force" at work[1]. In 1895, German chemist Wihelm Ostwald (Nobel Prize winner in chemistry in 1909, known as "the founder of physical chemistry" with Jacobus Henricus van't Hoff, Walther Nernst and Svante Arrhenius) gave the first scientific and accurate definition of the term "catalyst", that is, "a substance that changes the rate of chemical reaction without appearing in the product"[2]. In the long years since then, the development of solid state chemistry, reaction kinetics, theoretical simulation, spectroscopy and nanomicroscopy has greatly promoted the deepening of human understanding of catalysis theory and the development of catalysis industry. At present, catalysis plays an increasingly important role in the production of food, pharmaceuticals, chemicals and fuels. According to statistics, more than 85% of chemical processes require the participation of catalysts. In the middle of the 20th century, Gerhard Ertl (the 2007 Nobel Prize winner in chemistry) and Gabor A. Somorjai made pioneering work in the field of physical chemistry of solid surfaces, providing a research paradigm for deciphering the mechanism of industrial catalysts at the molecular and atomic levels through the method of model catalytic systems, and the theory of catalytic chemistry gradually moved from the crystal level to the microscopic level at the molecular and atomic levels[3]. According to the contemporary theory of physical chemistry, catalysts promote the chemical (catalytic) reaction of substances by reducing the energy barrier of chemical reactions, so as to achieve the efficient conversion of reactant molecules and the selective production of target products. The occurrence of real catalytic reactions involves many complex physical and chemical processes, such as diffusion, surface/interface adsorption/desorption, chemical bond breakage/formation, and so on, spanning many levels and scales, such as atoms, molecules, supramolecular systems, catalytic center microenvironment, catalyst mesostructure, catalyst crystals, etc. With the development of catalytic chemistry theory and the increasing demand for catalytic reaction engineering and technology, it is increasingly recognized that the study of catalytic processes only at the crystal, molecular and atomic levels has been unable to meet the needs of the development of catalytic science and technology. It is an inevitable direction for the development of catalytic chemistry to establish a dynamic and multi-level theory of catalytic chemistry from the perspective of condensed matter chemistry on the basis of crystal, molecular and atomic understanding, so as to improve the mesoscale mechanism of catalytic reaction process. The development of catalytic chemistry theory from the perspective of condensed matter chemistry will help basic research to describe and explain the catalytic reaction process and reaction mechanism under real reaction conditions more completely, and to predict more efficient catalytic reaction pathways.It can guide the development of new catalytic materials and catalytic reaction systems, and provide theoretical support for the development of low-carbon and efficient catalytic processes and technologies.
Catalytic reaction systems can be roughly divided into three categories: homogeneous catalysis, heterogeneous catalysis, and biological (enzyme) catalysis. Among them, heterogeneous catalysis has important and widespread industrial applications in modern society. Chemical industry systems such as petrochemical industry, coal chemical industry, natural gas chemical industry and biomass industry, which are based on heterogeneous catalytic reaction processes, undertake the main task of providing various essential chemicals for modern society. methanol-to-olefins (MTO) reaction catalyzed by molecular sieves is an important way to produce light olefins from non-petroleum resources. Methanol to Olefins (DMTO) technology with independent intellectual property rights developed by Dalian Institute of Chemical Physics, Chinese Academy of Sciences has realized the integration of catalyst development, reactor process development and scale-up system, broken through the technical bottleneck of coal through methanol to olefins, successfully applied this technology to industrial production and realized the complete localization of key technologies. At present, the use of DMTO technology has accumulated nearly 10 million tons of olefin production capacity per year, creating about 50 billion output value. On the one hand, it has promoted the rapid formation of the domestic coal-to-olefin industry with DMTO technology as the core. On the other hand, it has successfully built a bridge connecting coal chemical industry and petrochemical industry, bringing China into a new era of non-petroleum route production of petrochemical products[4].
MTO reaction is a dynamic chemical process, which goes through induction period, high efficiency reaction period and loss period, and realizes a complete catalytic cycle through continuous reaction-regeneration of the catalyst. The evolution of active organic species and carbon deposition species in the nanoconfined space of molecular sieve guides the catalytic reaction process. The formation, evolution and reduction of carbon deposition species, as well as the mechanism of these processes in catalyst deactivation and regeneration, are not only the key scientific issues in the field of MTO basic research, but also the practical needs of long-term industrial applications. With the development of society and the improvement of people's living standards, the demand for chemicals is increasing, and people pay more attention to climate and environmental issues, which puts forward new requirements and challenges for the development of a new generation of efficient, low-carbon and "green" MTO process. The understanding of the reaction mechanism and the carbon deposition/elimination mechanism of molecular sieve catalysis from the perspective of condensed state chemistry is an important basis for these breakthroughs. This paper mainly focuses on the condensed state chemistry of molecular sieve catalysis in methanol to olefins reaction, including: 1) molecular sieve catalyst for methanol to olefins reaction; 2) Methanol to olefins reaction mechanism; 3) Carbon deposition deactivation mechanism and carbon elimination regeneration mechanism of methanol to olefins molecular sieve catalyst.

2 Molecular sieve catalyst for methanol to olefin reaction

In the development of methanol to olefins (MTO) chemistry and technology, molecular sieve, as the core of the whole catalytic system, is the place where methanol molecules are efficiently converted. The construction and optimization of catalytic materials have been the focus of basic research and industrial application. The iteration and innovation of molecular sieve catalytic materials and catalytic systems are also one of the most critical factors for the development of MTO process[4]. Molecular sieve materials have been widely used as catalysts or carriers in gas-solid and liquid-solid catalytic reactions, nanomaterials synthesis, adsorption/separation, new energy battery electrodes and even medical fields due to their abundant and orderly microporous structures and suitable and adjustable acidity[5~7]. The introduction of silicon (Si), aluminum (Al) and other heteroatoms brings the framework electronegativity to the neutral AlPO4 or SiO4 molecular sieve framework, and then produces protonic acid sites (Brønsted acid sites) or catalytic active sites. Therefore, the acid site density of the molecular sieve can be changed by adjusting the element content of Si, Al or heteroatoms in the framework and the synthesis method during the synthesis of the molecular sieve[8,9]. The electronegativity of the skeleton can be changed by adjusting the composition type of the elements of the molecular sieve skeleton, and the higher the local electronegativity of the skeleton is, the stronger the acid strength of the active site in the corresponding region is[10]. The ordered porous structure of molecular sieves is usually composed of ordered arrangement of secondary structural units (such as four-membered rings, six-membered rings and double-six-membered rings) formed by the combination of tetrahedral basic structural units such as AlPO4 or SiO4. There are hundreds of possibilities for the topological structure of molecular sieve crystals due to the rich geometric combination and arrangement[5]. The crystal topology of zeolite molecular sieves can affect the Brønsted acid properties (such as the bond length or bond angle of the bridging hydroxyl group Al-OH-Si) through long-range ordering. The most important thing is that the topological structure of the molecular sieve crystal is an important reason for the shape selectivity, through which the target product can be obtained directionally, thus improving the production efficiency of the catalytic process[11,12]. In short, molecular sieves have important multi-level structural characteristics such as adjustable acid site density, acid strength and shape-selective pore structure, which make molecular sieves as condensed materials important in the development of catalytic processes. At the same time, with the development of molecular sieve catalytic chemistry, more and more evidence points out that,Periodically distributed and isolated delocalized acid sites in a molecular sieve crystal framework and nano-sized confined space and catalytic microenvironment in which the active centers are located can be dynamically deformed and/or distorted by high temperature, high pressure and guest molecules under real chemical reaction conditions,The synergistic effect of the active center and the confined space plays a decisive role in the catalytic conversion of small molecules (such as methanol)[13]. At the same time, with the progress of the catalytic reaction, the dynamic interaction between reaction and diffusion in the unique cage/pore structure will further greatly affect the multi-level structure of the molecular sieve framework itself and the shape-selective catalytic effect.The formation of product molecules and the diffusion of guest molecules are self-regulated, and the host-guest interaction of molecular sieve materials-reaction intermediates/carbon deposits forms a complex, multi-level, dynamic and multi-scale catalytic reaction network of condensed materials.
So,In-depth understanding of molecular sieve materials with different topological structures, comprehensive understanding of the multi-scale dynamic evolution process of cooperative supramolecular reaction active centers formed by guest reactant molecules, molecular sieve acidic centers and confined microenvironments in complex real reaction systems,A multi-level and multi-scale gas-solid condensed state catalytic chemical reaction-diffusion interaction model is defined and established for the multi-level and systematic deciphering of the formation-location-space-time evolution of the "full spectrum" carbon-containing products in the nanoconfined space of molecular sieve micropores.It will not only help to promote the static molecular sieve catalysis theory based on solid (crystal) chemistry and the C1 chemistry theory based on surface and interface catalysis, but also enrich the understanding of the principle of heterogeneous dynamic catalysis chemistry of condensed molecular sieve crystal porous materials.Moreover, this will also promote the establishment of a molecular sieve catalytic shape selectivity control principle from the perspective of condensed state chemistry, which can more effectively regulate the distribution of target products, and then guide the industrial application research team to find more efficient catalyst materials and develop more advanced and low-carbon MTO catalytic systems. At present, 10-membered ring silica-alumina zeolite ZSM-5 and 8-membered ring silica-alumina phosphate zeolite SAPO-34, which have been successfully used in industrial production, are the two most important catalytic materials in the field of molecular sieve catalytic methanol conversion.

2.1 Ten-membered ring aluminosilicate zeolite ZSM-5

ZSM-5 zeolite, first synthesized by Argauer and Landolt in 1972, is a mesoporous 10-membered ring (10 MR) silica-alumina molecular sieve material with MFI topology[14]. Its crystal structure consists of an elliptical through channel (0.51 nm × 5.4 nm) parallel to the (010) crystal plane and a nearly circular sinusoidal channel (0.54 nm × 5.56 nm) parallel to the (100) crystal plane. The schematic diagram of the framework structure is shown in Figure 1. In the unique three-dimensional (3D) structural network of MFI, a nanometer-sized confined space with a diameter of about 8.99 Å is formed at the intersection of ten-membered ring channels, which provides a suitable place for the formation of active intermediates in methanol conversion reaction and subsequent catalytic reactions[15,16].
图1 MFI骨架结构 (a) 和孔道结构 (b)

Fig.1 The framework (a) and pore structures (b) of MFI

H-ZSM-5 zeolite has strong acidity, so the products of methanol conversion are mainly long chain alkanes and aromatics, and light olefins are not the dominant products. Therefore, ZSM-5 catalyst is often used in methanol to gasoline (MTG) and methanol to aromatics (MTA) processes, and there is no other type of molecular sieve material with better performance than ZSM-5 in the field of methanol to aromatics. In addition, researchers have found that by changing the silica-alumina ratio of ZSM-5 zeolite, adjusting the acidity of the outer surface of the grain and modifying the pore structure, the acid strength of H-ZSM-5 can be effectively reduced, and the selectivity of light olefins in methanol conversion reaction can be greatly enhanced by enhancing the shape selectivity effect of its confined space[17,18]. The modified H-ZSM-5 is an ideal catalyst for methanol to propene (MTP). Inspired by this, modified MCM-22 molecular sieve (MWW topology, with abundant two-dimensional sinusoidal ten-membered ring cross channels, supercages and external surface pockets) and modified ITQ-2 molecular sieve (MWW topology, with two-dimensional sinusoidal ten-membered ring cross channels and external surface pockets) have also been found to be potential MTP catalytic materials in recent years[19~21]. With the development of zeolite diffusion research, researchers have found that the multi-scale diffusion behavior of guest molecules in ZSM-5 zeolite grains is anisotropic, and aromatic species only diffuse to the outer surface of the crystal through the through channels parallel to the (010) crystal plane.The short b-axis sheet-like ZSM-5 catalyst can inhibit the carbon deposition on the molecular sieve grain by regulating the diffusion behavior of guest molecules (especially polytoluene and other polycyclic aromatic hydrocarbon carbon deposition precursors) in the grain interior, thereby prolonging the catalyst life[22]. Currently, this field has attracted extensive attention from researchers in molecular sieve synthesis, catalytic material characterization, and molecular diffusion[23,24].

2.2 Eight-membered cyclic silicoaluminophosphate molecular sieve SAPO-34

Silicoaluminophosphate series molecular sieve SAPO-n (n stands for structure type) was first developed by the Molecular Sieve Research and Development Department of Union Carbide Corporation in 1984[25,26]. SAPO series molecular sieves have a wide range of pore size distribution (ranging from eight-membered rings to twelve-membered rings, with a pore size distribution of 0. 3 ~ 0.8 nm), moderate acid strength, and good hydrothermal stability, which have attracted the attention of a large number of researchers from academia and industry since they came out. As an important member of the SAPO-34 family, SAPO-34 is a chabazite (CHA) type molecular sieve, which belongs to the trigonal (triclinic) crystal system with the space symmetry group of R3m, and has an eight-membered ring pore size of about 0.38 nm × 0.38 nm and a three-dimensional cross pore structure.The ellipsoidal supercage space formed at the intersection of the eight-membered ring orifice and the three-dimensional pore channel has a size of about 1.09 nm × 0.67 nm × 0.67 nm, belonging to the molecular sieve with a small pore and a large cage structure, and its skeleton structure is shown in Figure 2. The unique cage structure provides a suitable space for the generation and stabilization of aromatic hydrocarbon active intermediates in the methanol catalytic conversion process, and the small pore size also limits the diffusion of hydrocarbon species with larger molecular size out of the nano-molecular reactor, thereby realizing the efficient and high-selectivity production of low-carbon olefins. However, this structure also leads to the rapid formation and accumulation of a large number of bulky and low-activity polycyclic aromatic hydrocarbon species in the cage, which are difficult to diffuse out of the molecular sieve nanocage. The shape-selective effect of SAPO-34 molecular sieve is gradually modified by the accumulation and dynamic evolution of polycyclic aromatic hydrocarbons in the CHA cage: on the one hand, the shape-selective catalysis of small molecules (such as ethylene and propylene) is further enhanced[27]; On the other hand, when the mass transfer of methanol is hindered by carbon deposition, the cage SAPO-34 catalyst will eventually be deactivated[28,29]. These dynamic processes occur at the mesoscale level spanning acid sites, molecular sieve nanocages, and molecular sieve crystals, and involve host-guest chemical interactions in complex confined spaces, including chemical reactions and physical diffusion processes, which are important research contents of catalytic chemistry from the perspective of condensed matter chemistry. The MTO process with SAPO-34 as the core catalyst is usually combined with the circulating fluidized bed reaction process to achieve continuous production of light olefins (commercially successful DMTO process)[4,30]. At present, the commonly used catalyst control methods include adjusting the Si content of catalyst grains, controlling the distribution of acid sites, reducing the grain size of molecular sieves, introducing mesopores and macropores, and metal modification[31][26][32][33][34]. In recent years, with the advancement of industrialization and the deepening of basic research, researchers have gradually realized the importance of molecular sieve carbon deposition regulation and the "double-edged sword" nature of carbon deposition species in MTO reaction. Inspired by this, the development of MTO process with high pressure hydrogen and water, the pre-carbon deposition technology of light olefins (forming and accumulating part of active "carbon deposition" species in CHA cage before reaction) and the incomplete regeneration technology of carbon deposition catalyst combined with steam treatment (directionally converting the carbon deposition of deactivated catalyst into part of "active" intermediate species accumulated in CHA cage,The development of carbon deposition has gradually become a key research direction of common concern in basic research and industrial applications[35,36][37][38~41]. These strategies endow condensed catalytic materials with more excellent catalytic properties, achieve efficient and highly selective conversion, and respond to the requirements of the times for the low-carbon development of MTO process under the current "two-carbon" background.
图2 CHA (SAPO-34沸石分子筛) 拓扑结构示意图

Fig.2 Illustrations of CHA topology (SAPO-34 molecular sieve)

2.3 Other cage-structured zeolite molecular sieves with eight-membered ring Poria

Encouraged by the successful industrialization of DMTO technology with eight-membered ring and cage structure SAPO-34 molecular sieve as the core catalytic material, basic research has systematically studied the application of cage structure molecular sieve with eight-membered ring pore in MTO reaction system.A unified cage control theory based on the principle of shape selectivity in confined space is established, and a deeper understanding of the latter will provide practical theoretical guidance for researchers to find the next generation of efficient light olefin catalysts[7,42]. Researchers have systematically studied the methanol catalytic conversion reactions of SAPO-35 (AEI), SAPO-34 (CHA), SAPO-18 (AEI), DNL-6 (RHO) and SAPO-14 (AFN) molecular sieves, and found that they show different product distributions[42][43]. Their cage structure is shown in Fig. 3. Unlike SAPO-34, which is rich in ethylene and propylene, ethylene is the main product of SAPO-35 molecular sieve with small cage size (cage size 7.33 Å × 6.33 Å × 6.33 Å). SAPO-18 and DNL-6 have larger cage sizes (12.77 Å × 11.66 Å × 11.66 Å for the former and 11.44 Å × 11.44 Å × 11.4 Å for the latter), and propylene and butylene are the main products of methanol conversion catalyzed by them; SAPO-14 molecular sieve with ultra-small cage (5.33 Å × 5.33 Å × 10.55 Å) shows an ultra-high propylene selectivity of 77.3% (currently significantly better than all other catalytic materials); The methanol conversion products of SAPO-42 (pore dimensions 4.11 Å × 4.11 Å, cage dimensions 11.44 Å × 11.44 Å) with LTA topology are dominated by C4+ alkenes; SAPO-56 with AFX topology (pore dimensions 3.44 Å × 3.66 Å, cage dimensions 13.00 Å × 8.33 Å × 8.33 Å) favors the production of ethylene and propylene[44]. These reaction results and the catalytic reaction mechanism show that the structure and size of the nanocage cavity of the molecular sieve catalyst determine the type of the active hydrocarbon pool intermediate in the MTO reaction, and then control the MTO reaction network and product distribution (product selectivity).Based on the traditional theory of reactant form selection, transition state form selection and product form selection, a unified cage controlled form selection mechanism of "cage structure size-active intermediate-product distribution" is established.Nriching the connotation of the shape-selective principle of the catalytic reaction occurring in the molecular sieve nano-confined space,Cage-controlled shape-selective catalysis, including cage-controlled reaction pathway, cage-controlled formation of intermediates, cage-controlled formation of dominant products, and cage-governed mass transfer of reactants and products, is an important part of molecular sieve-catalyzed gas-solid heterogeneous catalytic reactions in the development of condensed matter chemistry.
图3 其他具有八元环孔口的笼结构沸石分子筛

Fig.3 Molecular sieves with 8 MR and cavity structure

3 Methanol to Olefins Reaction Mechanism

Since the first discovery of MTO reaction catalyzed by molecular sieves in the 1970s, process development and basic research have made breakthroughs and promoted each other[4,45]. The vigorous development of MTO process industrialization has greatly promoted the in-depth exploration of methanol catalytic conversion mechanism and zeolite catalyst deactivation mechanism by basic researchers. The direct and indirect reaction mechanisms of MTO were explained, the methanol catalytic conversion process and complex reaction network were understood and regulated, and the deactivation mechanism of molecular sieve caused by carbon deposition was gradually improved.It deepens the overall understanding of the condensed state chemistry principle in the basic theory of C1 chemistry, molecular sieve catalytic chemistry and molecular sieve carbon deposition chemistry, thus providing a theoretical basis for the further optimization of industrial catalysts and the development of industrial processes. Fig. 4 summarizes the important progress in the development of MTO catalytic materials, reaction mechanism research and industrial applications in the past 40 years, which witnesses the key historical breakthroughs in condensed matter chemistry theory and materials applications.
图4 MTH过程凝聚态催化材料、工业化发展和反应机理研究的里程碑事件

Fig.4 MTH chronology shows milestones in the development of condensed-matter materials as catalysts, industrial processes and reaction mechanism study of MTO

The MTO reaction network occurring in the nanosized confined space of molecular sieves is very complex, including hydrocarbon products with a wide range of carbon numbers, as well as the full spectrum MTO products and hundreds of millions of catalytic chemical reactions involving the full spectrum MTO products, showing distinct dynamic evolution characteristics[13,28,29,45,46].
Traditionally, the whole MTO reaction process can be divided into three main stages: the first stage is the reaction induction period, which involves the activation of methanol molecules and the formation of species containing initial C — C bonds from methanol through the "direct mechanism"[47~58]; The second stage is a methanol high-efficiency catalytic conversion stage, in which the high-activity "hydrocarbon pool species" relay molecular sieve skeleton acid center formed by methanol conversion is used as a co-catalyst to catalyze methanol to be efficiently converted into low-carbon olefin products through a double-cycle "indirect mechanism" (including olefin cycle and aromatic hydrocarbon cycle)[29,59,60]; The third stage is the deactivation stage of catalyst carbon deposition, in which the active hydrocarbon pool intermediates of olefins and aromatics grow into condensed ring aromatic molecules (molecular sieve carbon deposition species) with large volume and low activity through a series of complex reaction networks such as hydrogen transfer, cyclization and aromatization in the nano-confined space of zeolite molecular sieve. In this process, the molecular sieve catalyst is deactivated due to the loss of a large amount of efficient co-catalyst (active hydrocarbon pool intermediate), the carbon deposition covering the acid sites of the molecular sieve skeleton and/or the blockage of the pore channels, which hinders the mass transfer of the guest molecules[15,39,61~64]. From the perspective of condensed matter catalysis chemistry and engineering, both the MTO reaction mechanism and the molecular sieve carbon deposition mechanism originate from the host-guest interaction in specific condensed matter chemistry.The real condensed state and dynamic catalytic cycle of the active intermediate in the molecular sieve catalyst with nano-sized confined space and multi-level structure, and the condensed state structure evolution of the supramolecular active center composed of the active intermediate and the catalytic microenvironment, the breakthroughs of these scientific problems,It is necessary to adopt a multi-level research idea based on the existing understanding of molecular sieve crystal level and the atomic and molecular level of chemical reaction at the surface and interface of acidic centers.The Short-range and/or long-range non-bonding interaction of the catalytic environment on the guest reactant molecules and the active intermediate in the complex condensed state catalytic chemical process and the physical diffusion factor in the confined space are considered together.So as to form a complete, multi-scale, heterogeneous catalytic chemistry and molecular sieve carbon deposition chemistry theory which is close to the real reaction situation from the perspective of condensed matter chemistry. These theoretical breakthroughs will provide support for the development of molecular sieve catalytic materials, the exploration of catalytic systems using these molecular sieves, and the development of chemical principles and chemical processes catalyzed by condensed materials.
With the industrialization of DMTO technology using SAPO-34 as catalyst and circulating-fluidized bed reactor process, it has become an important non-petroleum route for the production of light olefins.Basic research and industrial application teams have gradually realized that the regeneration of carbon deposition catalyst is a non-spontaneous process, which is as important as the MTO reaction mechanism and the carbon deposition deactivation mechanism of molecular sieve (the "carbon deposition" species in the nanocage of molecular sieve is not only the deactivation species that causes the deactivation of molecular sieve, but also the deactivation species that causes the deactivation of molecular sieve.The spatio-temporal dynamic evolution of carbon deposition also regulates the MTO reaction network and the mass transfer and diffusion behavior of products[41,65]. Under the current background of "double carbon", the research on the regeneration process of carbon deposition catalyst is of more practical significance for the development of sustainable, low-carbon and efficient catalytic processes[66]. This will also provide new research ideas for the application of condensed matter chemistry in catalytic materials and reaction processes. In the regeneration process of the deposited carbon molecular sieve catalyst, condensed state deposited carbon species taking polycyclic aromatic hydrocarbon as a main component are generated under the condition of high temperature,It is converted into small molecular aromatics, olefins, carbon monoxide, carbon dioxide and other products in air, water vapor and other atmospheres, so that the catalytic active sites covered by carbon deposits are re-exposed and/or the blocked molecular diffusion channels are restored[38~40,67,68]. Fig. 5 briefly describes the carbon removal regeneration process of the carbon deposition SAPO-34 molecular sieve catalyst.
图5 积碳SAPO-34分子筛催化剂消碳再生过程示意图[38]

Fig.5 Schematic of regeneration processes of coked SAPO-34 molecular sieve[38]. Copyright 2021 Elsevier Inc

3.1 Direct reaction mechanism

in situ/ex situ or in situ (in/ex situ or operando) infrared spectroscopy (FT-IR), ultraviolet-visible spectroscopy (UV-vis), solid-state nuclear magnetic resonance (solid state NMR), electron spin resonance (ESR) or electron paramagnetic resonance (EPR) have been used to study the formation of C — C bonds in MTO products from C1starting materials (methanol) without C — C bonds.Combining isotope labeling technology and theoretical calculation methods, more than 20 direct reaction mechanisms have been proposed, named after key reactive intermediates and transition state species.For example, methoxymethylene cation mechanism, methane-formaldehyde mechanism, extraframework aluminum species (EFAL) -assisted initial C — C bond formation mechanism, oxonium ylide mechanism, carbene mechanism, free radical mechanism, carbonylation mechanism, organic impurity mechanism hypothesis, etc[47~58]. Wu et al. Directly captured the signal peak at 69 ppm by in-situ ssNMR under real reaction conditions and assigned it to the surface methoxy-like species, which comes from the surface methoxy species.SMS) and trimethyloxonium ions (TMO) with the framework oxygen sites of the molecular sieve to form activated dimethyl ether. Based on the experimental evidence and theoretical calculation results, a direct reaction mechanism for the activation of methanol/dimethyl ether to form initial C — C bonds catalyzed by surface methoxy/trimethyloxonium ions and framework oxygen sites was established (Fig. 6)[57]. Subsequently, they used 2D13C-13C ssNMR, in-situ ssNMR, in-situ DRIFTS and theoretical calculation to trace the evolution of surface active centers from the formation of initial C — C to the initiation of efficient co-catalysis: SMS is the active intermediate species in the initial reaction stage, which guides the activation of methanol; As the reaction proceeds, the alkenyl and phenyl carbocation species will gradually relay the SMS to cooperate with the molecular sieve framework to form a supramolecular reaction active center with higher activity, which will continue to guide methanol to achieve efficient catalytic conversion, and the reaction will enter the apparent efficient conversion stage[69]. In more detail, they found that after the formation of the initial C-C bond-containing surface species, the pentamethylcyclopentenyl carbocation appeared earlier than the pentamethylbenzene carbocation as the reaction progressed.It is proposed that the pentamethylcyclopentene species is a bridge between the direct and indirect mechanisms, and is an important part of the multi-level and complex catalytic reaction network in MTO chemistry[70]. These concepts push the understanding of MTO catalytic chemistry to the level of dynamic condensed matter chemistry, and a complete and accurate description of this complex reaction system may require the intervention of data science and artificial intelligence.
图6 (a) HZSM-5催化剂在300 C下进行13C-甲醇转化25~240 s后的13C CP/MAS NMR谱图。*表示边带;(b) HZSM-5在300℃下进行13C-甲醇转化反应期间的原位13C MAS NMR谱图。0~5 min每20 s采集一次,5~12 min每60 s采集一次[57]

Fig.6 (a)13C CP/MAS NMR spectra of the HZSM-5 catalyst after13C methanol conversion at 300℃ for 25~240 seconds. * indicates the spinning sideband. (b) In situ solid-state13C MAS NMR spectra recorded during 13C methanol conversion over HZSM-5 at 300℃. The spectra were recorded every 20 s from 0 to 5 min and then every 60 seconds from 5 to 12 min[57]. Copyright 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim

3.2 Indirect reaction mechanism

The indirect mechanism of methanol catalytic conversion to light olefins by "hydrocarbon pool species" was proposed in the 1970s. In 1982, Dessau and Lapierre of Mobil Company proposed that methanol conversion follows an indirect reaction mechanism of continuous methylation and cracking of olefins[71]. The feed methanol and the olefin species formed in the initial stage and the induction period are subjected to methylation reaction to form long-chain olefin species, and after the chain propagation reaction, the long-chain olefin is subjected to elimination reaction to generate low-carbon olefin products and recover the original initial olefin species, so that the catalytic cycle is realized. At the same time, the reaction rates of methylation and cracking are faster than that of methanol via direct mechanism in the induction period, so light olefins are considered to play the role of co-catalyst. Similarly, the co-catalyst effect of aromatic species (i.e., the mechanism of side chain methylation cleavage of aromatic species) was discovered by Mole et al. In 1983[72,73]. In the following decades, studies have shown that olefins and aromatics co-catalysts cooperate to guide the complex dynamic reaction process[74]. In the early 1990s, Dahl and Kolboe proposed the famous "hydrocarbon pool mechanism" for SAPO-34 molecular sieve system by using hydrocarbon pool mechanism isotope labeling technology, inspired by the early MTO reaction mechanism research[75,76]. In the early conceptual model, (CH2)n represents hydrocarbon pool species generated and adsorbed near the active sites of the molecular sieve and "confined" by the nano-confined space of the molecular sieve pore, which act as active intermediates for the formation of light olefins. As highly active co-catalysts, these hydrocarbon compounds (hydrocarbon pool species) "relay" molecular sieve Brønsted acid sites to interact with the feedstock methanol through successive side-chain methylation and subsequent elimination reactions to complete the catalytic cycle and participate in the efficient catalytic conversion of methanol to light olefins. The core of the hydrocarbon pool mechanism is that the formation of all hydrocarbon products (including light olefins and carbon deposits) in the MTO process comes from active unsaturated hydrocarbon intermediates, that is, hydrocarbon pool species[29].
Since the types of pool species and the specific reaction routes were not explicitly given in the initial pool mechanism model, the basic research work for a long time thereafter focused on the confirmation of the chemical structure of pool species and how they play a role in the subsequent catalytic conversion of methanol. Through the use of 13C isotope labeling, co-feed experiments, inorganic acid dissolved skeleton/organic solvent extraction "carbon deposition" combined with GC-MS analysis, solid nuclear magnetic resonance, infrared spectroscopy and other technologies, after nearly 30 years of unremitting efforts.Polymethylcyclopentenylcarbenium ion, polymethylcyclohexenylcarbenium ion, polymethylbenzenecarbenium ion and polymethylindenecarbenium ions, as well as their neutral species, have been found in a variety of zeolites with different topological structures.The reaction energy barrier and catalytic cycle of their participation in methanol catalytic conversion were calculated by density functional theory, and their catalytic mechanism was clarified[13,46]. Table 1 summarizes a series of carbocations observed by solid-state NMR techniques. In addition to the side chain alkylation/cracking mechanism, Van Speybroeck et al. Proposed a paring mechanism with ring contraction and expansion of aromatic species as the core process in 2009[77]. It is worth noting that Haw et al. Proposed the concept of supramolecular catalytic system in 2005 based on the strong and complex non-chemical bond interaction between unsaturated hydrocarbon pool species and molecular sieve framework[78]. They believe that the change of molecular structure, electronic state and chemical properties of confined polymethylbenzene and the confined microenvironment of SAPO-34 molecular sieve play a role in catalyzing the efficient conversion of methanol. From the perspective of condensed matter chemistry theory, this multi-level concept proposed 17 years ago beyond the molecular and atomic level is undoubtedly forward-looking and enlightening. At the same time, it will also be an important research direction of methanol conversion catalyzed by molecular sieves from the perspective of condensed matter chemistry.
表1 一系列利用固体核磁技术 (ssNMR) 观测到的碳正离子[13]

Table 1 A series of carbenium ions observed in zeolites with solid-state NMR spectroscopy during methanol reaction[13]. Copyright 2022 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim

In 2006, Olsbye et al. Continued the idea of Dahl and Kolboe, clarified the role of olefin species and aromatic species in catalytic methanol conversion, and proposed a dual-cycle mechanism on this basis[59,79,80]. They proposed that in ZSM-5, ethylene is mainly produced by aromatics cycle catalysis, while propylene and higher olefins are produced by olefins cycle catalysis. In addition, the two catalytic cycles can be converted to each other. On the one hand, a small amount of propylene produced by the aromatics cycle can be used as a co-catalyst to directly participate in the olefin cycle; On the other hand, the higher alkenyl species produced in the olefin cycle can generate new aromatic hydrocarbon pool species through aromatization reactions. Subsequent extended studies and theoretical computational studies have confirmed that the two-cycle mechanism has some universality in the MTO reaction catalyzed by molecular sieves[28]. It should be noted that due to the complexity of the MTO catalytic reaction network, researchers usually infer the dominant catalytic reaction pathway through the species of reactive intermediates captured by experimental methods and the energy barrier of the reaction path simulated by theoretical calculation methods, and then compare the contribution of each catalytic cycle to the formation of light olefins.
The evolution from olefin pool to aromatic pool has also attracted the attention of many basic researchers. Polymethylcyclopentene species and polymethylcyclohexene species are critical[81]. As shown in fig. 7, Zhang et al. Proposed a catalytic cycle based on methylcyclopentadienes (MCP)[60,70]. In the initial stage of MTO reaction, olefin cycle dominates the MTO reaction, and then olefin species gradually evolve into aromatic species through multi-methylcyclopentene species. After the formation of aromatic species, the reaction gradually enters the stage of efficient conversion, and olefin cycle, cyclopentene cycle and aromatic cycle play a co-catalytic role at the same time. These theoretical breakthroughs, on the one hand, serve as a supplement to the traditional two-cycle mechanism, and on the other hand, explain the specific paths of mutual transformation between the olefin cycle and the aromatics cycle, making the depicted MTO reaction mechanism network closer to the real complex reaction system. The established multi-level dynamic catalytic network, which contains multiple independent and interrelated catalytic cycles, is very consistent with the concept of condensed matter chemistry, and is also an important theoretical breakthrough in the field of condensed matter catalytic chemistry.
图7 MTO反应传统的双循环机理和近期提出的基于环戊二烯的催化循环

Fig.7 The traditional dual cycles and the cyclopentadienes-based cycle newly proposed for methanol conversion

With the gradual clarification of the chemical structure of hydrocarbon pool species and their role in the catalytic cycle, as well as the improvement of the MTO reaction mechanism network,Evolution of initial C-C bond-containing olefin species to pool species,The evolution of active hydrocarbon pool species to carbon deposition species (carbon deposition precursor) and the understanding and quantitative description of the dynamic evolution mechanism path of hydrocarbon products in MTO reaction (including gas phase products and catalyst phase organic species) have gradually become the focus of current condensed matter chemistry research.The solution of these important scientific problems will depend on the development of advanced characterization techniques and advanced theoretical computational methods.

4 Carbon Deposition and Regeneration Mechanism of Methanol to Olefins Molecular Sieve Catalyst

4.1 Carbon Deposition and Deactivation Mechanism of Methanol to Olefins Reaction

The deactivation modes of catalyst in heterogeneous catalytic reaction can be divided into metal sintering, catalyst phase change, thermal decomposition and carbon deposition, etc. Metal sintering leads to permanent deactivation of catalyst, while molecular sieve carbon deposition is temporary deactivation, which can be regenerated by carbon elimination to restore the activity of catalyst[68,82,83]. As an important part of molecular sieve catalytic reaction, molecular sieve carbon deposition also involves complex physical and chemical processes, spanning multiple scales and levels, such as atoms, molecules, secondary structural units, nano-pore/cage structures, molecular sieve crystals, etc. The formation and spatio-temporal evolution of carbon deposition is a direct manifestation of molecular sieve shape-selective catalysis, which directly affects the life of catalyst and product selectivity, determines the form of reactor, regenerator and the selection of corresponding process routes, and is an important scientific issue in condensed chemistry and condensed materials engineering. From the perspective of condensed matter chemistry, the most important scientific issues of carbon deposition on molecular sieves include the structure, location, spatiotemporal dynamic evolution of carbon deposition species and their role in the catalytic process. The deactivation of molecular sieve due to carbon deposition is more significant in the MTO reaction. The supercage structure in the zeolite molecular sieve or the rich nanometer confined space of the crossed pore canal can promote the activation of C1 molecules by changing the electronic energy level of guest molecules, and accommodate a large volume of methylbenzene carbocations or other annular reaction intermediates to provide a place for the subsequent efficient catalytic conversion of methanol,However, the smaller pore size (orifice) will significantly restrict the diffusion of bulky phenyl carbonium ions, so that they can be retained in the supercage or cross pore of molecular sieve to play a co-catalyst role for a long time.But on the other hand, it will inevitably accelerate the evolution of these unsaturated active intermediates to larger polycyclic aromatic hydrocarbon species and form carbon deposition species. There are two main ways of MTO catalyst deactivation due to carbon deposition: carbon deposition covers the acid sites of the catalyst, resulting in a decrease in its activity; Carbon deposits block the pores of the catalyst and hinder the molecular mass transfer of reactants and products[67,84~86].
For the MTO reaction with distinct dynamic co-catalytic characteristics, the hydrocarbon pool species, namely the long-chain olefin intermediate and the aromatic hydrocarbon intermediate, are not only the primary products of methanol conversion, but also the core catalyst for catalyzing methanol conversion with high efficiency (forming a dynamic supramolecular active center with the molecular sieve skeleton and acting as a co-catalyst).It can be said that the essence of the regulation of molecular sieve-catalyzed MTO reaction is to regulate the carbon number range and chemical properties of unsaturated hydrocarbon species in the confined space of the pore channel-the activity of low olefin molecules is not high enough, and the highly unsaturated polycyclic aromatic hydrocarbon molecules are difficult to continue the methylation reaction to complete the catalytic cycle[87]. Therefore, the carbon deposition behavior of molecular sieve is closely related to the dynamic evolution of hydrocarbon pool species, which is difficult to separate.The research on the behavior of coking and decoking on molecular sieves and the underlying chemistries involved in coking and decoking needs to be closely integrated with the mechanism of methanol catalytic conversion and the dynamic evolution of hydrocarbon products (including gas phase products, surface reactive intermediate species, and carbon deposition in confined space) in the MTO full spectrum. At the same time, the carbon deposition behavior of the catalyst is significantly affected by the crystal topology, acid properties, grain size and reaction conditions of the molecular sieve material. Therefore, the key conclusions must be carefully considered from multiple perspectives and levels (mainly atomic, molecular, mesoscopic condensed state, crystal scale) by using a variety of technical means.
The shape selectivity of molecular sieves is determined by their topological structure, that is, the reactants, active intermediates and reaction products are regulated by the restriction of nano-sized confined space, which can be further subdivided into reactant shape selectivity, transition state shape selectivity and product shape selectivity[12]. The chemical structure, condensation state in confined space, and the formation and growth mode of carbon deposition species are controlled by the principle of shape selectivity (mainly transition state selectivity and product selectivity). As shown in Fig. 8, Haw et al. Summarized and pointed out in 2003 that with the progress of methanol conversion reaction, the confined polymethylbenzene species were gradually converted into polymethylnaphthalene, phenanthrene, pyrene and other polycyclic aromatic hydrocarbon species in a CHA cage[15]. Based on the size of the CHA cage, they suggested that pyrene and its low methyl homologues with four benzene ring structures are the largest arene molecules that can be accommodated inside the SAPO-34 nanocage. At the same time, due to the steric effect, it is difficult for bulky pyrene molecules to continue the methylation reaction, so it is difficult to play the role of co-catalyst. The formation and accumulation of polycyclic aromatic hydrocarbons in SAPO-34 cage not only occupy the catalytic active sites, making it difficult for reactant methanol molecules to contact the catalytic active sites, but also block the diffusion channels of guest molecules due to the large volume, which together lead to the deactivation of SAPO-34 molecular sieve catalyst. Using HP129Xe ssNMR, pulsed gradient field NMR and confocal fluorescence microscopy (CFM), Gao et al. Found that the fluorescence signals generated by the deposited carbon species initially appeared at the edge and eight vertices of the SAPO-34 cubic crystal, and with the progress of the MTO reaction, the fluorescence region moved to the crystal core region along the diffusion channel of the grain boundary or crystal interface[61]. At the same time, they used in situ infrared spectroscopy to find that there are still a large number of acidic sites not covered by polycyclic aromatic hydrocarbons in the completely deactivated SAPO-34 molecular sieve grains, and the formation of carbon species in the outer cage of the molecular sieve grains will hinder the intragranular diffusion of methanol molecules, resulting in a sharp decline in the volume of accessible pores in the molecular sieve crystals. According to the molecular composition of carbon deposition species, carbon deposition space, diffusion properties of carbon deposition molecular sieve and the change of accessible acid sites of molecular sieve crystal with MTO reaction, they summarized and proposed a relatively complete SAPO-34 carbon deposition deactivation mechanism as shown in Fig. 9.From the point of view of the spatial and temporal distribution of carbon deposition and the intragranular diffusion of molecular sieves, combined with multi-scale information, it is confirmed that when the nanocage of SAPO-34 grains is occupied by a large area of polycyclic aromatic hydrocarbons, the lower mass transfer rate of guest molecules is the main reason for the deactivation of SAPO-34. This research idea of focusing on multi-scale and multi-level structure is in line with the research content and paradigm emphasized by condensed matter chemistry. Weckhuysen et al. Studied the catalytic performance and carbon deposition behavior of SAPO-34 and SSZ-13 zeolites with CHA structure in methanol conversion reaction by in situ UV-Vis diffuse reflectance spectroscopy in the temperature range of 300 ~ 500 ℃[88,89]. They found that in the reaction temperature range of 300 ~ 325 ℃, the MTO carbon deposition species were mainly polymethylbenzenes. When the temperature rises to 350 ℃, the carbon deposition species are mainly polymethylbenzene and methylnaphthalene. When the reaction temperature is further increased to above 400 ℃, the carbon deposition species evolve into polycyclic aromatic hydrocarbons such as polymethylnaphthalene, phenanthrene and pyrene. At the same time, they also found that the polymethylnaphthalene species that led to the deactivation of the catalyst at low temperature evolved into reactive intermediates at higher reaction temperatures and played the role of co-catalyst, while the bulky polycyclic aromatic molecules with heavier molecular weight played the role of carbon deposition species that led to the deactivation of the catalyst. These results indicate that the behavior of carbon deposition on molecular sieves is not only dynamic in time and space, but also dynamic in the role of carbon deposition species in catalytic reactions.
图8 Haw等于2003年提出的SAPO-34分子筛积碳失活机理示意图[15]

Fig.8 Schematic of the coking behavior and the deactivation mechanism of SAPO-34 molecular sieve proposed by Haw et al. in 2003[15]. Copyright 2003 American Chemical Society

图9 Gao等于2018年提出的SAPO-34积碳失活机理[61]

Fig.9 Deactivation mechanism of SAPO-34 during MTO reaction proposed by Gao et al. in 2018[61]. Copyright 2018 Elsevier Inc

The study of the evolution mechanism path of active hydrocarbon pool species to carbon deposition species is an important bridge between the MTO reaction mechanism and the carbon deposition chemistry of molecular sieves, and is the basis for defining the complex reaction network of molecular sieves catalyzed MTO. However, the reaction of aromatic species in the nanoconfined space of molecular sieves involves a variety of reactants and intermediates, and their interconversion process is transient and complex, which heavily depends on the development of advanced experimental characterization techniques and theoretical simulation methods, so the study of the evolution of carbon deposition species is very important but difficult to carry out. Yu et al. Successfully captured three important carbon deposition precursors for the conversion of monocyclic aromatics to bicyclic aromatics, namely tetrahydro-1,8-dimethylnaphthalene, dihydro-1,5,6-trimethyl-indene and 1,2-dimethyl-3- (2-butenyl) benzene, by using the optimized GC-MS technique when studying the conversion of methanol to olefins catalyzed by SAPO-34 at 350 ℃[90]. Based on these carbon deposition precursors, a mechanism pathway for the conversion of highly reactive multi-methylbenzene species to less reactive naphthalene species on SAPO-34 molecular sieve was proposed, which is an important breakthrough in the evolution of carbon deposition species in molecular sieve condensed catalytic materials. The simulation results of DFT calculation show that this reaction path is reasonable in energy and is likely to occur (Fig. 10).
图10 350℃时H-SAPO-34上积碳前躯体可能的演变路径[90]

Fig.10 The possible routes of coke precursor evolution over H-SAPO-34 at 350℃[90]. Copyright 2020 The Royal Society of Chemistry

The carbon species produced under the guidance of CHA topology not only present the structure of polycyclic aromatic hydrocarbons. Based on the special experimental phenomenon that the SAPO-34 molecular sieve deactivated at low temperature is basically milky white, rather than dark green or black brown when deactivated at high temperature, Wei et al.It was found that the main reason for the deactivation of SAPO-34 by carbon deposition at low temperature was the accumulation of saturated cyclic compounds, adamantanes, in the CHA nanocage, which hindered the diffusion of guest molecules in the molecular sieve pores (Fig. 11)[91]. The formation of adamantane and its methyl homologues in SAPO-34 nanocages leads to the discovery of the low-temperature deactivation mechanism of MTO reaction, which enriches the molecular composition and multi-level condensation state of the guest molecules of molecular sieve materials.It deepens the theory of carbon deposition and deactivation of condensed molecular sieve materials, expands the principle of C1 chemistry and molecular sieve catalytic chemical shape-selective control, and more importantly, provides an important theoretical basis for the smooth start-up of MTO industrial plant.
图11 SAPO-34催化甲醇转化在300、325和350℃反应温度下的留存物种分析:(a) 失活的催化剂;(b) 从溶解的催化剂中提取的CH2Cl2溶液中的有机物;(c) 用GC-MS测定的主要积碳物种;(d) 受限积碳物种的1H-13C CP/MAS NMR共振峰强度比较[91]

Fig.11 Confined coke after methanol conversion at 300, 325 and 350℃. (a) Deactivated catalysts; (b) extracted organics in CH2Cl2 solution from dissolved catalysts; (c) main coke species determined with GC-MS; (d) resonance peak intensity comparison of1H-13C CP/MAS NMR spectra of confined organics[91]. Copyright 2012 The Royal Society of Chemistry

The real and full-spectrum molecular analysis of the dynamic evolution of carbon deposition species is a long-term pursuit in the field of molecular sieve catalytic chemistry and carbon deposition chemistry, and is also an urgent need for the development of practical industrial processes. Previously, the understanding of carbon deposition in molecular sieves was summarized as simple polycyclic aromatic hydrocarbon species inside the molecular sieve or graphitized carbon deposition on the outer surface of the molecular sieve, and it was difficult to correlate the exact evolution path of carbon deposition. It is of great practical significance to analyze the structure of carbon deposition species at the molecular level and track the evolution of carbon deposition species for carbon deposition deactivation and catalyst regeneration. Recently, Wang et al. Used advanced high-resolution matrix-assisted laser desorption/ionization Fourier-transform ion cyclotron resonance mass spectrometry (MALDI-TOF-MS).MALDI FT-ICR MS, isotope labeling technology, 13C magic angle spinning solid state nuclear magnetic resonance and DFT based theoretical simulation method were combined to determine the accurate molecular structure of heavy carbon deposition species with molecular weight of 300 ~ 2000 Da (which has existed for a long time but has not been resolved).At the same time, based on the existing understanding of carbon deposition, the real-time quantitative tracking of the molecular evolution of carbon deposition species in the restricted space of molecular sieve was realized, and the concept of "carbon atom footprint distribution" was put forward.It covers and distinguishes the main reaction of MTO process (the directional conversion of methanol to the target product light olefins guided by active hydrocarbon pool species) and the carbon deposition process (the evolution from active hydrocarbon pool species to cross-caged carbon deposition clusters).The full spectrum of MTO products, especially the complete "cradle-to-grave" evolution of organic species formed in the pore channels of molecular sieves, was described qualitatively and quantitatively, and a "full spectrum" molecular evolution picture for the important molecular sieve catalytic coking chemistry in condensed matter chemistry was proposed[64][39]. Furthermore, by systematically studying the crosslinking growth process of initial carbon deposition species between SAPO-34 molecular sieve cages under the confinement of SAPO-34 molecular sieve micropores, a growth mechanism of PAH crosslinking across the cages was proposed.A relatively complete evolution path of carbon deposition in methanol to olefins reaction was given, in which the active hydrocarbon pool species in SAPO-34 molecular sieve cage (long-chain olefins and multi-methylbenzenes trapped in CHA nanocage) gradually expanded and fused to form carbon deposition precursors with 3 ~ 4 rings (soluble "carbon deposition").Subsequently, these carbon deposition structural motifs are cross-linked across the cage through covalent bonds guided by hydrogen transfer reactions to form polynuclear, nanographene-like polycyclic aromatic hydrocarbon species (insoluble carbon deposition clusters) occupying 2 to 4 CHA cages, as shown in Figure 12A. Therefore, it is proposed that the carbon deposition deactivation of CHA-structured zeolite molecular sieve condensed state materials is caused by the occupation of local CHA cages by carbonaceous deposits, which is not only caused by the long chain olefins with branched chains, adamantane and pyrene species "confined" in a single CHA cage.More importantly, with the further cross-linking coupling of organic molecules, the deactivation of molecular sieves is accelerated by the formation and accumulation of cross-cage cross-linked condensed species of polycyclic aromatic hydrocarbons in the nanoconfined space of molecular sieves. On the one hand, the evolution behavior of spontaneous dynamic carbon deposition crosslinking condensation explains the steep "reverse S" (gradually accelerating) catalyst deactivation curve of CHA materials at higher temperatures.This is in sharp contrast to the relatively gentle deactivation curve at lower reaction temperatures or in channel-structured ZSM-5 zeolites (in both cases, the cross-cage-crosslinking condensation behavior of polycyclic aromatic molecules is not significant), on the other hand, it provides ideas for the design of condensed catalytic materials such as molecular sieves and the development of efficient catalytic systems. By systematically studying the molecular structure of carbon deposition species in eight-membered ring molecular sieves with different cage structures, it was found that the condensation behavior of carbon deposition cross-linked across the cage was common in the catalytic system of cage-structured molecular sieves (Figure 12B). The significant differences in the molecular structure of aromatic units (naphthalene, pyrene and coronene) in the cage and the crosslinking mode of carbon deposition across the cage indicate that the carbon deposition across the cage of molecular sieves is dominated by the "cage" control principle of shape-selective catalysis of molecular sieves. The discovery of adamantyl low-temperature carbon deposition species and the breakthrough of molecular sieve cross-linked carbon deposition mechanism have greatly expanded the classical theory of carbon deposition deactivation of SAPO-34 zeolite molecular sieve with cage structure caused by polycyclic aromatic hydrocarbons such as naphthalene, phenanthrene, pyrene and adamantane species.Promote the establishment of molecular sieve carbon deposition chemistry based on molecular sieve catalysis from the perspective of condensed matter chemistry and engineering.
图12 (a) 稠环芳烃分子完整分子演变路径;(b) 通过MALDI FT-ICR质谱对笼结构分子筛中失活物种进行分子结构分析[64]

Fig.12 (a) Molecular evolution route of PAHs; (b) molecular structure analysis of deactivating species in cage-structured molecular sieves by MALDI FT-ICR mass spectra[64]. Copyright 2020 Springer Nature

The polycyclic aromatic hydrocarbon molecule undergoes a speciation process of self-crosslinking, self-assembly and condensation under the unique confinement brought about by the periodic interconnected cage structure environment, and a dynamic molecular evolution mode of "quasi-quantization" with the inherent characteristics of increasing intramolecular unsaturation iteration step size.It not only reflects the space-time dynamic characteristics of MTO reaction and carbon deposition chemical behavior of catalytic reaction in molecular sieve condensed materials, but also greatly enriches the molecular recognition concept of molecular sieve based on the principle of "cage control" and the molecular understanding of shape-selective catalysis principle of molecular sieve catalytic chemical characteristics[39]. Combined with the study of the spatio-temporal evolution of these cross-linked condensed carbon deposition species in the crystal scale of molecular sieves, it spans the atomic, molecular, nanocage structure and crystal levels, and from the perspective of mesoscopic multi-level structure.It enriches the connotation of host-guest interaction of condensed molecular sieve catalytic materials, and the breakthrough of this important research direction will provide important theoretical support for the design of new generation molecular sieve catalytic materials and the construction of low-carbon and efficient catalytic systems.
Unlike SAPO-34 zeolite, which has a bulky cage structure, ZSM-5 zeolite has a MFI topology, and the space at the intersection of three-dimensional channels is small. Early researchers believed that only low-order multi-methylbenzene species could be generated and accommodated in this space.At the same time, most of these species will diffuse to the outer surface of the zeolite grain and the gas phase through the 10-ring sinusoidal channel, and continue to undergo shape-non-selective thermal conversion process to form graphitized carbon deposition. This structural characteristic determines that the carbon content in the pore of ZSM-5 is low, and the main reason for deactivation is that the graphitized carbon layer formed on the outer surface of zeolite grain covers the pore. Wang et al. Pointed out that the straight-through channel is the main diffusion channel of polymethylbenzene, and the straight-through channel is more likely to be blocked by polymethylbenzene than the sinusoidal channel[22]. In 2015, on the basis of previous research results, M Müller et al pointed out that the deactivation of ZSM-5 started from the coverage of acidic sites by oxygenated compounds (generated by the carbonylation reaction of surface methoxy groups), and then they reacted with olefin products to generate subsequent aromatics and carbon precursors, which led to the complete deactivation of ZSM-5[92]. Recently, Wennmacher et al. used an advanced single crystal electron diffraction system to confirm that the formation and accumulation of carbon deposits at the intersection of MFI three-dimensional channels is the direct cause of the decline in catalytic activity of ZSM-5 (Fig. 13)[93]. Lee et al. Proved through systematic research that the effect of carbon deposition in the pore channel on the catalytic activity is more significant than that of carbon on the external surface, and they also pointed out that at the real MTO reaction temperature (> 450 ℃), the zeolite framework will undergo "breathing" stretching movement as a whole.It is clear that the naphthyl species accommodated at the intersection of the three-dimensional channels of the MFI structure will grow and agglomerate through the intermediate containing methylene along with the reaction, and form a network of large molecular weight graphitized condensed aromatic hydrocarbon species inside the channels[94]. To sum up, their research not only deepens the theory of molecular sieve carbon deposition deactivation mechanism, but also conforms to the development direction of condensed matter catalytic chemistry theory through multi-level research ideas and conclusions spanning molecular level, pore crossing space and molecular sieve crystal level.
图13 积碳ZSM-5沸石的电子衍射信号及积碳分布[93]

Fig.13 Electron diffraction mapping and distribution of coke species in ZSM-5 zeolites[93]. Copyright 2022 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim

The framework acidity (acid strength and acid density) of zeolite also affects the carbon deposition and deactivation behavior of the catalyst. The higher the acid density of the molecular sieve framework, the higher the concentration of olefin products in the CHA cage, and the greater the rate of their formation of carbon deposition species through hydrogen transfer, cyclization, and aromatization reactions, which in turn further strengthens the restriction on the diffusion of olefin species, resulting in rapid carbon deposition on the catalyst and catalyst deactivation[95]. At the same time, a higher acid density means a smaller average distance between adjacent acid centers,The higher the probability of continuous conversion reactions (such as hydrogen transfer, polycondensation, etc.) occurring on adjacent acid sites during the diffusion of unsaturated reaction intermediates out of the molecular sieve grains, the more favorable the conversion of lower olefin species into condensed aromatic species[96]. At the same time, the increase of acid strength of molecular sieve also accelerates the catalytic chemical reaction, the rapid deposition of carbon deposition species and precursors, and ultimately accelerates the deactivation of molecular sieve catalytic materials[97~99].
The effect of zeolite crystal size on MTO reaction is mainly reflected in the diffusion limitation of product molecules. The diffusion of small guest molecules in the micropores of molecular sieves belongs to configurational diffusion (also known as intracrystalline diffusion or molecular diffusion, that is, the molecular size is of the same order of magnitude as the pore size), and a small change in molecular size will cause a change in the order of magnitude of the diffusion coefficient. The larger the grain size of zeolite molecular sieve is, the longer the diffusion path of product molecules in the grain is, and the easier it is to form carbon deposition species through hydrogen transfer, cyclization and other reactions, which accelerates the deactivation of catalyst. However, this does not mean that the smaller the grain size, the better, because the appropriate degree of configurational diffusion restriction will further enhance the sieving effect of molecular sieve materials on light olefins such as ethylene and propylene.Inspired by this principle, the initial ethylene selectivity of MTO reaction was improved by pre-carbon deposition technology and appropriate metal ion modification[37][34]. It can be seen that for the regulation of MTO reaction, it is far from enough to consider only from the molecular and skeletal acid center level, and it is necessary to consider the molecular diffusion behavior of guest molecules in the condensed molecular sieve material crystal from the perspective of mesoscopic multi-level structure. Considering these two factors, the following two ways are often used to improve the mass transfer effect and slow down the deactivation of catalyst carbon deposition: on the one hand, to reduce the grain size of molecular sieve and prepare nano-sized efficient molecular sieve; On the other hand, mesoporous or macroporous channels connected with microporous channels are introduced into the molecular sieve crystal grains to prepare the multistage porous catalyst[100~102].
Chemical application processes involving co-feed water and steam are very common in the field of industrial catalysis, such as fluid catalytic cracking, methanol to olefins, selective reduction denitrification, etc. At the same time, the working environment of molecular sieve catalysts is often more stringent hydrothermal conditions[103][4,45][104,105]. In the MTO reaction, one molecular equivalent of water will be removed from the raw material methanol in the catalytic conversion process, and the introduction of co-feed water can promote the timely removal of reaction heat and maintain the temperature of the catalyst bed constant in a certain range. Therefore, the effect of water on MTO reaction and carbon deposition on zeolite molecular sieves is not only an important scientific issue in the field of condensed matter chemistry and engineering, but also of practical significance in guiding the optimization of industrial processes. The mechanism research in this area can be traced back to the early 1990s. However, due to the complexity of the MTO reaction system and the significant influence of water on the acid properties of the molecular sieve framework, the effect of water on the MTO reaction lacks appropriate characterization means and accurate and representative descriptors, and the number of specific research work is limited[54,106]. In their early work, Marchi and Forment, Gayubo et al. And Wu and Anthony considered that water molecules and olefin products compete for adsorption at the active sites of SAPO-34 molecular sieve, and the adsorption capacity of active sites for polar water molecules is stronger than that for olefins. The introduction of water will inhibit the occurrence of side reactions such as hydrogen transfer and aromatization, increase the selectivity of light olefins, and delay the formation rate of carbon deposition[107][108][109]. De Wispelaere et al. Studied the effect of water on SAPO-34-catalyzed MTO reaction from both theoretical and experimental perspectives by molecular dynamics simulation combined with in situ spectroscopy-microscopic imaging technique[110]. They found that at 330 ℃, the mobility of protons on the framework of acidic zeolites was affected by the competitive adsorption of water, which was not conducive to the protonation of methanol and the formation of methoxyl groups on the surface, while water and propylene were competitively adsorbed at acidic sites.The oligomerization and cyclization of propylene are inhibited, thereby slowing down the formation of hydrocarbon pool species and their evolution to carbon deposition species, which promotes the diffusion of methanol and propylene into the grain interior and improves the utilization rate of molecular sieve catalyst grains. The results of in situ microscopic UV-visible spectroscopy and in situ confocal fluorescence imaging show that the introduction of co-feed water makes the "carbon deposition" more uniformly distributed in the molecular sieve crystal, which further confirms that water improves the utilization rate of molecular sieve crystal MTO reaction (Fig. 14). Zhao et al. Prolonged the MTO reaction lifetime of SAPO-34 by 200 times at 450 ° C using a high-pressure co-feed of water and hydrogen[36]. Recently, Wang et al. Explained this phenomenon at the molecular level by using MALDI FT-ICR MS technology, and a large amount of co-feed water selectively inhibited the formation of nano-graphene-like polycyclic aromatic hydrocarbon species by cross-linking of polycyclic aromatic hydrocarbon structural units across the cage.Keeping the "carbon deposition" species in the range of active hydrocarbon pool species in the cage and prolonging the life of active hydrocarbon pool species are the fundamental reasons for prolonging the life of MTO reaction by co-feeding water and hydrogen[39]. At the same time, they made it clear that the water molecules produced by methanol dehydration were not enough to produce such effects. When Wang et al studied the reaction of ethylene conversion to aromatics catalyzed by ZSM-5 at 300 ℃, they found that co-feed water and ethylene would compete for adsorption on Brønsted acid sites through canonical Monte Carlo simulation (GCMC).Water will preferentially adsorb on the acid sites, forming Z-OH…H2O hydrogen-bonded complexes and H+(H2O)n species, thus occupying the pore channels and acid sites, inhibiting olefin oligomerization, ethylene-directed hydrogen transfer reactions and catalytic cycles with hydrocarbon pool species as the core[111]. The water clusters adsorbed/aggregated in the pores can be desorbed by heating (> 350 ℃). Nevertheless, the enhanced confinement effect within the zeolite caused by partially physisorbed water molecules (clusters) still affects the operation of the hydrocarbon pool species, showing the overall effect of changing the aromatic product distribution without changing the catalytic conversion of ethylene.
图14 共进料水对甲醇制烯烃 (MTO) 反应积碳在晶粒内分布的影响[110]

Fig.14 Schematic of the effect of water addition on the distribution of coke at individual crystal level during methanol-to-olefin (MTO) reaction[110]. Copyright 2016 American Chemical Society

Although the MTO process has been successfully commercialized, and research over the past decades has answered many questions about the MTO reaction mechanism and the deactivation mechanism of molecular sieve carbon deposition, there are still some key scientific and technical challenges to be solved. For example, smaller-sized arene species (e.g., polymethylbenzene and methylnaphthalene species) can serve as active reaction intermediates in the two-cycle mechanism, whereas the carbon-deposited species responsible for catalyst deactivation are usually composed of bulkier fused-ring arene structures. However, the boundary between active and inactive species, as well as the detailed mechanistic pathway of the evolution of active species to inactive species, is not yet clear; The mechanism of the effect of bulky trans-cage polycyclic aromatic hydrocarbons formed by carbon deposition and trans-cage crosslinking in the confined space of molecular sieve crystals on the diffusion of guest molecules needs to be studied. To solve these important scientific problems, we need to think from the multi-level and multi-scale perspective guided by condensed matter chemistry.

4.2 Study on the mechanism of carbon removal and regeneration of carbon deposition catalyst

As an important part of the catalytic cycle, catalyst regeneration refers to the process of recovering the catalytic performance of the deactivated catalyst to a certain extent or completely by taking appropriate measures. The selection of regeneration method depends on the type of catalyst deactivation. For the deactivation of molecular sieve catalyst caused by carbon deposition, the main regeneration methods include oxygen/ozone /NOx oxidation carbon deposition, steam/carbon dioxide gasification carbon deposition, hydrogen/alkane reduction carbon deposition and organic solvent extraction carbon deposition[41,68].
The research and development of catalyst deactivation and regeneration process not only contains many important scientific problems, but also has a wide and important industrial application background, involving a wide range of contents.Including: (1) applied basic research on deactivation and regeneration at nanoscale, microscale and reactor scale to understand reaction-deactivation-regeneration mechanism and catalysis-carbon deposition-carbon elimination chemistry; (2) Measurement of deactivation rate and regeneration rate at laboratory reactor scale to develop and establish reaction kinetics, catalyst deactivation kinetics and regeneration kinetics, which is of great significance for scale-up process; (3) Carry out catalyst surface, particle and reactor-scale deactivation and regeneration process model studies to control and optimize scale-up and other related processes. It can be seen that the optimization and development of industrially important catalyst regeneration methods require theoretical knowledge beyond the theory and engineering of carbon elimination regeneration, covering catalyst material design and synthesis, reaction mechanism and deactivation mechanism.It is a complex field that needs comprehensive consideration, and it is also an important research direction of condensed matter chemistry and engineering, in which a clear and profound understanding of catalyst deactivation mechanism is the basis. For molecular sieve catalysts, it is a prerequisite to establish the molecular basis of carbon deposition chemistry and carbon elimination chemistry (including the complete and accurate molecular structure of carbon deposition, the complete mechanism path of species growth, spatial and temporal dynamic evolution, and elimination).
In addition, it should be noted that catalyst carbon removal and regeneration is a non-spontaneous process, which often consumes energy and resources-usually carbon deposition is converted into carbon dioxide, which wastes carbon resources and breaks the carbon balance on the one hand, and aggravates climate problems such as greenhouse effect on the other. The research on the regeneration of carbon deposition catalyst is not only the mission of scientists and industrial application development engineers, but also attracts great interest of engineering managers, economists and environmentalists. Therefore, relying on the modern chemical industry system with a huge volume, a huge amount of carbon deposits (composed of a large number of aromatic hydrocarbons and polycyclic aromatic hydrocarbons, containing a large amount of energy, can be regarded as fixed carbon resources) can be utilized as resources.It is one of the important frontier issues in the development of industrial catalysis to establish an industrial catalyst regeneration strategy that couples the carbon removal regeneration of low-carbon emission carbon deposition catalyst and the conversion of carbon deposition into high value-added chemicals or platform compounds.At the same time, it is also an important part of the optimization and innovation of the national energy structure under the current "double carbon" background, which is of great significance to the low-carbon development of traditional energy and chemical industry as a pillar[66].
In 2021, Zhou et al. reported that high temperature steam (680 ℃) could directionally convert the carbon deposition species in the deactivated SAPO-34 into naphthalene (as shown in Fig. 15), which could improve the initial olefin selectivity of the regenerated catalyst on the one hand, reduce the carbon dioxide emission in the catalyst regeneration process on the other hand, and improve the utilization rate of carbon atoms and hydrogen atoms[40]. Subsequently, they verified this technology on a circulating fluidized bed reaction-regeneration pilot plant, and the results of continuous and stable operation showed that the recyclable syngas components (CO and H2) in the gas phase products of the regenerator exceeded the 88%,CO2 by less than 5%; The selectivity of ethylene and propylene in the reactor can reach 85%. This technology realizes the regulation of MTO reaction through regeneration, further improves the economy of the process, reduces CO2 emissions, and has an important impact on the sustainable development of MTO technology and industry[38,41]. It is worth noting that SAPO-34 molecular sieve has good hydrothermal stability at high temperature (the crystallinity of the sample treated at 800 ℃ for 45 H is still above 90%), which avoids the dealumination of the molecular sieve and the permanent deactivation of the catalyst caused by high temperature steam, and the carbon deposition has a "protective" effect on the molecular sieve framework, which provides an important basis for the regeneration of carbon removal by high temperature steam[112][113,114]. The 27Al, 29Si, 31P NMR spectrum and chemical environment of Al, Si and P species of carbon deposition SAPO-34 before and after water treatment did not change significantly, which also proved this point[115].
图15 将积碳选择性转化为萘的失活催化剂水汽再生策略,应用于循环流化床反应器-再生器装置中以实现MTO反应性能和原子经济性的改善[40]

Fig.15 Selective transformation of coke into specific naphthalenic species-rich catalyst, and improvement of MTO performance and atom economy implemented in the circulating fluidized bed reactor-regenerator configuration[40]. Copyright 2021 Springer Nature

To develop more efficient and low-carbon catalytic systems to meet the requirements of the "double carbon" policy, it is a prerequisite to analyze the complete reduction mechanism network of molecular sieve carbon deposition species at the molecular level. Wang et al. Used high-resolution MALDI FT-ICR mass spectrometry to systematically study the effects of steam treatment temperature (475 ~ 650 ℃), steam partial pressure (0.1 ~ 2 MPa) and treatment time on the decomposition process of carbon deposition under high temperature hydrothermal conditions.The positive and different effects of water on the two important processes of inhibiting the formation of carbon deposit and promoting the decomposition of carbon deposit were clarified, that is, under the condition of MTO reaction, the co-feed water selectively inhibited the cross-linking of active hydrocarbon pool species and aromatic structural units in the cage, and slowed down the deactivation of catalyst by carbon deposit[39]; However, in the high-temperature regeneration process, the water molecules with high local concentration can greatly restore the catalyst activity by decomposing the formed cross-linked polycyclic aromatic hydrocarbon species into cage hydrocarbon pool species in situ, and further converting them into H2 and CO. Through the comparative experiments of methanol-water and methanol-argon co-feed MTO, it was found that the water produced in situ by MTO reaction was not enough to inhibit the cross-cage crosslinking of aromatic structural elements in the cage. By directly capturing and observing the diaryl and biphenyl reaction intermediate species for the decomposition of cross-cage crosslinking carbon deposition species in SAPO-34, they gave a relatively complete mechanism network for the decomposition of carbon deposition in methanol to olefins reaction:The decomposition of the cross-cage carbon species in the confined space of SAPO-34 molecular sieve starts from the cracking of the local anti-aromatic structure (four-membered ring or five-membered ring structure) between the cages, and the produced intra-cage aromatic structural elements as primary cracking products are further decomposed into CO and H2 by light olefins (as shown in Fig. 16). To decipher the reversible and dynamic evolution trajectory of MTO full lineage carbon deposition and elaborate the detailed molecular path, which provides a molecular basis for the establishment of molecular sieve catalytic carbon elimination chemistry from the perspective of condensed matter chemistry. Based on the breakthrough understanding of the mechanism of carbon deposition deactivation and carbon elimination regeneration of SAPO-34 molecular sieve, especially the deciphering of the decomposition mechanism of cross-linked polycyclic aromatic hydrocarbons in the restricted space of molecular sieve,The steam regeneration strategy of new generation carbon deposition catalyst was proposed under the conditions of 650 ℃ and 2 MPa water partial pressure, which combined the resource utilization of carbon deposition (the gas phase products of steam regeneration were mainly H2(50 vol%) and CO (40 vol%)) and the avoidance of CO2 emission in the carbon removal process. In the extended study, the coke on FCC catalyst was treated with steam at 650 ℃ and 2 MPa water partial pressure, and it was found that the coke on the catalyst was basically eliminated and the reaction performance was greatly restored after steam regeneration, and the sum of H2 and CO in the gas phase products accounted for more than 90%. The 27Al NMR spectra of coke deposited commercial FCC catalyst (mainly containing zeolite Y with a small amount of zeolite ZSM-5 as well as co-catalyst and binder) before and after steam treatment at high temperature and high pressure were basically consistent, indicating that the chemical environment of Al species did not change significantly[39]. This may be due to the fact that the industrial FCC catalyst has been subjected to ultrastabilization treatment, and the hydrothermal conditions required for carbon removal and regeneration are milder than those required for ultrastabilization treatment, which is not enough to dealuminate the zeolite component in the FCC catalyst within the service life and cause permanent deactivation. This further shows that the high temperature steam regeneration strategy has certain applicability in the FCC process. To sum up, this environmentally friendly high-temperature steam regeneration strategy with high carbon atom cycle economy has good universality in the important FCC process in petrochemical industry and the important MTO process in coal chemical industry.It provides a feasible technical route for accelerating the adjustment of China's overall energy structure and industrial upgrading, as well as building a "green", low-carbon and efficient national energy innovation system.
图16 MTO全谱图产物分子演变轨迹和SAPO-34催化的MTO反应中积碳和水蒸气再生过程示意图[39]

Fig.16 A schematic compiling the molecule-resolved interpretation of full-spectrum MTO products evolution trajectory as well as the coking chemistry for MTO reaction over SAPO-34 and decoking chemistry for steam regeneration[39]. Copyright 2022 Elsevier Inc

5 Conclusion and prospect

In the past decade, the large-scale industrial application of molecular sieve catalytic methanol to olefins process with DMTO technology as the core has promoted a new round of global research upsurge in the field of molecular sieve catalytic materials, MTO reaction mechanism, molecular sieve carbon deposition and carbon elimination chemistry. In This review, we focus on condensed state chemistry in MTO reaction, and systematically summarize the progress of MTO zeolite catalysts, direct and indirect reaction mechanisms, and molecular sieve carbon deposition/elimination mechanisms.In particular to the multi-level condensed state chemical principle of the generation, the space-time dynamic evolution and the reduction process of organic species and carbon deposition species in the nano-confined space of the molecular sieve,Based on the theory of chemical shape selectivity of host and guest in molecular sieve catalysis, the reaction/carbon deposition mechanism-structure-activity relationship of molecular sieve materials from the perspective of condensed state chemistry was described, and the construction of MTO reaction mechanism, molecular sieve carbon deposition/carbon elimination chemistry, low carbon and high efficiency molecular sieve catalysis system and the development direction under the guidance of condensed state chemistry discipline construction were pointed out. This field is actually an intersection of chemistry, materials and engineering disciplines. Based on the principles of condensed matter chemistry, especially the processes of molecular activation, catalytic cycle and chemical aggregation in nano-confined space, it guides the preparation of molecular sieve condensed matter materials and helps to promote the development of low-carbon and efficient catalytic systems and processes. Considering the complexity and diversity of molecular sieve catalytic reactions, only the possible future developments in this field are prospected here.
1) The further development and exploration of the principle of catalytic chemistry in condensed matter chemistry: exploring the existing state (molecular and valence electron structure) of guest molecules in the nano-confined space of molecular sieves on the molecular and atomic scale.By combining advanced theoretical calculation, in situ spectroscopy and nano-microscopy, the host-guest chemical mechanism of molecular sieve catalysis is studied, new possible molecular activation mechanisms and catalytic reaction networks are revealed and predicted, and multi-level reaction regulation mechanisms of molecular sieve catalysis are emphasized and established.
2) Based on the mechanism of molecular sieve catalytic reaction and carbon deposition from the perspective of condensed matter chemistry, the design of catalytic materials and the development of catalytic systems are further developed from the molecular, atomic and molecular sieve crystal levels.To further develop and improve the unique shape selectivity principle based on the host-guest chemistry of molecular sieves at the mesoscopic scale, especially the evolution of reactive intermediates and the formation, placement, spatio-temporal dynamic evolution and reduction of carbon deposition species in molecular sieves.A unified theory of molecular sieve carbon deposition chemistry and carbon elimination chemistry is formed, and a complete structure-activity relationship between molecular sieve topological structure and reaction performance including multi-level structure is established from the reaction mechanism.To reveal the essence of structure-activity relationship of molecular sieve heterogeneous catalysis in condensed chemistry, and then accurately guide the directional design and preparation of efficient molecular sieve catalysts and the optimization and development of efficient low-carbon catalytic processes.
3) Intersection and application expansion between heterogeneous catalytic reaction and other fields from the perspective of condensed matter chemistry: In heterogeneous catalytic reaction, there are tens of thousands of substances participating in chemical reactions in the nano-confined space of molecular sieve, and they and the chemical reactions between them form a complex catalytic reaction network. Based on the existing understanding at the atomic, molecular and crystal levels, combined with the understanding of host-guest interactions in condensed matter chemistry with multi-level structures at the mesoscopic scale, the comprehensive strategy of data science and artificial intelligence is expected to provide a new research paradigm for the development of heterogeneous catalytic reactions from the perspective of condensed matter chemistry. It is believed that through the continuous intersection and integration of disciplines, the research results of condensed catalytic materials and catalytic systems, including molecular sieve catalytic methanol to olefins reaction, will be achieved.
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