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Progress in Chemistry

Abbreviation (ISO4): Prog Chem      Editor in chief: Jincai ZHAO

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Review

Study on the High-Voltage Resistance of Layered Oxide Cathode Materials for Sodium-Ion Batteries

  • Lixiang Ding ,
  • Xuke Li ,
  • Xuefeng Liu ,
  • Yimin Liu ,
  • Wen Lei , * ,
  • Haijun Zhang , *
Expand
  • The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, China
* e-mail: (Wen Lei);
(Haijun Zhang)

Received date: 2023-10-30

  Revised date: 2024-02-17

  Online published: 2024-03-15

Supported by

National Natural Science Foundation of China(52072274)

National Natural Science Foundation of China(52272021)

National Natural Science Foundation of China(52232002)

Knowledge Innovation Project of Wuhan, China(2023020201010131)

Abstract

sodium-ion batteries have shown great application prospects in the field of large-scale energy storage and low-speed electric vehicles due to their resource and cost advantages.Among various cathodes reported,layered oxide cathode materials have been widely investigated owing to their high theoretical capacity and simple synthesis method.However,many adverse reactions and phenomena such as structural instability and surface degeneration are prone to occur during its cycling process,especially at high voltage,which hinders its application in commerce.This article briefly reviews the mechanism of structural transformation,surface degradation,and oxygen loss of layered oxide cathode at high-voltage,focuses on the strategies to improve the high-voltage resistance of layered oxide cathode,and aims to provide reasonable insights for improving the high-voltage stabilization of layered oxide cathode materials and designing sodium-ion layered oxide cathode materials with high performance.Finally,the shortcomings of sodium-ion battery layered oxide cathode materials in modification and future research directions are also summarized。

Contents

1 Introduction

2 The degradation mechanism of layered oxide cathode materials at high voltage

3 Component design to improve the high-voltage resistance of layered oxide cathode

3.1 Cationic doping

3.2 Anionic doping

3.3 Cation and anion doping

4 Surface design to improve the high-voltage resistance of layered oxide cathode

5 Structural design to improve the high-voltage resistance of layered oxide cathode

5.1 Composite phase

5.2 Microstructure design

6 Conclusion and outlook

Cite this article

Lixiang Ding , Xuke Li , Xuefeng Liu , Yimin Liu , Wen Lei , Haijun Zhang . Study on the High-Voltage Resistance of Layered Oxide Cathode Materials for Sodium-Ion Batteries[J]. Progress in Chemistry, 2024 , 36(7) : 987 -997 . DOI: 10.7536/PC231023

1 Introduction

the growing energy demand and The limited supply of traditional fossil energy make people eager to use renewable clean energy.As a mature commercial energy storage device,lithium-ion battery has shown great vitality in mobile communications,electric vehicles and other fields[1~5]。 However,with the large-scale and wide application of lithium-ion batteries,the shortage of lithium resources and rising prices have aroused serious concern from the state and industry.in contrast,sodium-ion batteries have attracted much attention because of their more abundant natural reserves and low price,and are expected to be used in large-scale energy storage systems.However,sodium-ion batteries still face many problems and challenges.For example,compared with lithium ion(0.076 nm),sodium ion(0.102 nm)has larger ion size/mass,higher chemical activity,resulting in lower energy density and power density,and poor air stability.As a vital functional component of sodium-ion batteries,cathode materials play a key role in the energy density and cycle performance of batteries。
At present,the common cathode materials for sodium-ion batteries mainly include layered oxides,polyanionic compounds,Prussian blue analogues and organic compounds[6][7][8][9]。 Layered transition metal oxides,(TMO2),have been widely studied due to their high theoretical specific capacity,good stability,and simple synthesis process.According to the coordination environment of Na+and the stacking sequence of oxygen layers,NaxTMO2materials can be divided into O3,O2,P2 and P3 types,as shown in Fig.1[10]。 Where"O"and"P"represent Na+at octahedral and trigonal prismatic sites,and"2"and"3"represent the least repeating unit of the TMO6octahedral layer of oxygen ion stacking.The TMO2consists of alternating layers of TMO6octahedra and NaO6octahedra connected by edge-sharing in O3 and O2 layered structures,and prismatic pentahedra in P2 and P3[11]
图1 钠离子层状氧化物电极材料的晶体结构示意图[12]

Fig. 1 Schematic crystal structure of sodium-ion layered oxide electrode materials[12]

However,there are still many problems that limit the development of layered oxide cathode materials,especially when the cut-off voltage is increased in pursuit of high energy density,which will have a negative impact on its performance.For example,the reversible capacity ofα-NaFeO2at 3.3 V charge cut-off voltage is 85 mA·h·g-1,and the cycle performance ofα-NaFeO2becomes worse with the increase of cut-off voltage;When the cut-off voltage increases to 3.5 V,a large amount of Na+is removed,and the Fe3+irreversibly migrates to the sodium layer,resulting in the decrease of Na+intercalation during discharge and the decline of battery performance[13]。 For the O3-type NaNi1/3Fe1/3Mn1/3O2,when the cut-off voltage is above 4.0 V,the transition metal ions migrate to form an irreversible structural evolution,which eventually leads to the transition of O3′and P3′monoclinic phases[14,15]。 at the same time,when At high potential,the surface degradation of the material becomes more serious,which makes the capacity of the material decay rapidly during cycling,greatly limiting the application of layered oxide cathode materials for sodium-ion batteries in practical production。
Therefore,improving the high voltage resistance of layered cathode materials is of great significance for the development of cathode materials for sodium-ion batteries.Although there are some studies on the high voltage stability of layered oxide cathode materials for sodium-ion batteries,there are few reports on the systematic review of their modification strategies.in this paper,the main degradation mechanisms of layered oxide cathode materials for sodium-ion batteries during high voltage operation are briefly introduced.the strategies for improving the high voltage resistance of layered oxide cathode materials In recent years were systematically reviewed from the aspects of composition,surface and structure design.Finally,the future development direction of layered oxide cathode materials for sodium-ion batteries was prospected,which was expected to provide a reference for the structure design of high-voltage cathode materials for sodium-ion batteries[16,17]

2 High voltage failure mechanism of layered oxide cathode materials

the high voltage failure of cathode materials is usually caused by the irreversible phase transition during charge and discharge,which not only causes the structural transformation of cathode materials,but also causes a series of adverse reactions with the electrolyte,and the precipitation of lattice oxygen,and finally the materials suffer irreversible capacity decay during charge and discharge。
The structural transformation of active cathode materials at high voltage is one of the main reasons for the capacity fading of batteries.In the process of Na+intercalation/deintercalation,the layered NaxTMO2materials undergo complex phase transitions with the ordered rearrangement of Na+/vacancies and the migration of transition metal oxide layers[18]。 For example,for materials such as P2-type Na0.67Ni0.33Mn0.67O2,NaxFe1/2Mn1/2O2,an irreversible P2→O2 phase transition occurs when charged to 4.2 V,resulting in a change of the Na+coordination environment from trigonal prism to octahedron[17][19]。 The larger radius of the Na+will cause a large volume change and collapse the structure of the layered cathode material,resulting in a more complex structural evolution.At the same time,the large volume change also has a significant impact on the macroscopic properties of particles.When a material expands or contracts,the stress generated inside it may exceed the strength of the material itself,leading to the formation of cracks.These cracks not only destroy the structural integrity of the material,but also affect the electron transport path,restrict the flow of electrons and induce the dissolution of transition metal ions,thus reducing the electrochemical performance of the cathode material[20]。 For example,when the P2-Na2/3Ni1/3-Mn2/3O2is cycled in the voltage range of 2.0~4.5 V,the Na+is almost completely removed during the first cycle of charging and contributes about 150 mA·h·g-1of capacity;However,when the voltage rises above 4.2 V,the transition metal layer slips,and the P2 structure is irreversibly transformed into the O2 structure,accompanied by a 23%volume expansion,which eventually leads to a sharp decline in the capacity of the material[21,22]。 In addition,the Jahn-Teller(J-T)effect of Mn3+and Fe4+can also increase the internal stress of materials,resulting in irreversible structural changes of electrode materials and the decay of battery capacity,and then affecting their electrochemical performance[23,24]
high voltage not only causes serious structural transformation of electrode materials,but also has a certain impact on the interface between cathode materials and electrolyte;the interfacial reaction between the electrode and the electrolyte at high voltage and the air stability of the material affect the stability of the cathode/electrolyte interface at high voltage。
It is generally believed that NaxTMO2exposed to humid air will produce cracks and electrically insulating substances,which make layered oxides have poor cycle stability and rate performance.Sodiated transition metal oxides are highly hygroscopic and readily react with H2O and CO2to form NaOH and Na2CO3on the particle surface even when exposed to air for a short time.Excessive sodium extraction from the host structure can lead to irreversible phase transformation of the material and reduce its capacity,and the formation of Na2CO3on the surface of the material can hinder the kinetics of Na+transport[25]。 Most P2-NaxTMO2materials have large interlayer spacing and good hygroscopicity,so the intercalation of H2O into P2-NaxTMO2materials is widespread.According to Zuo et al.,the mechanism of structural and chemical changes of P2-Na0.67TMO2in different atmospheres is shown in equations(1–4 )[26]
When the air does not contain CO2:
x H2O + Na0.67TMO2 = Na0.67-xHxTMO2 + x NaOH
When the air contains a small amount of CO2:
x CO2 + x H2O + 2 Na0.67TMO2 = 2 Na0.67-xHxTMO2 + x Na2CO3
When the air contains a large amount of CO2:
x CO2+ x H2O + Na0.67TMO2 = Na0.67-xHxTMO2 + x NaHCO3
When the sodium content in the electrode is below the critical sodium content(Nc):
Na0.67-xHxTMO2 + y H2O = [Na0.67-xHx(H2O)y] TMO2
Secondly,the larger interlayer spacing will make more solvent molecules embedded in the material,and the water molecules embedded in the layer will have the following side reactions with the electrolyte(Formula 5,6):[27,28]
NaPF6→NaF + PF5
PF5 + H2O→POF3 + 2 HF
Among them,the product HF tends to react with surface by-products such as Na2CO3to further form NaF and H2O.In addition,HF also reacts with the transition metal,causing the transition metal to dissolve and form a transition metal fluoride on the surface of the positive electrode,resulting in an irreversible loss of active capacity[29]。 The continuous accumulation of reaction products at the cathode/electrolyte interface will hinder the Na+and electron transport,and may lead to the increase of internal impedance and more serious capacity fading of cathode materials[29]。 According to Komaba et al.,at high potential,the larger interlayer distance(7.00Å)of Na1−xNi0.5Mn0.5O2will bind electrolyte solvent molecules into the gap between the[Ni0.5Mn0.5]O2layers,which will reduce the storage reversibility of Na+[30]
the reaction between the cathode material and the electrolyte interface will directly affect the performance of the cathode material,and the structural transformation and new substances produced in this process will often accelerate the failure of the cathode material,resulting in capacity fading during cycling[31]。 Especially at high voltages,this electrode failure is more serious[32]。 NaPF6is the main electrolyte salt for sodium-ion batteries because of its high ionic conductivity and good compatibility,which has a decisive impact on the interface chemistry and is closely related to the electrochemical performance[33]。 The weak interaction between Na+and PF6-promotes the kinetics of sodium desolvation and storage,and the PF6-solvation structure induces preferential decomposition of anions to generate a thin and inorganic compound-rich cathode/electrolyte interfacial layer,which ensures interfacial stability and inhibits solvolysis,thus ensuring electrode stability and promoting charge transfer kinetics[34]。 Under ideal conditions,the NaPF6does not degrade or form a specific positive electrode/electrolyte interface layer on the surface of the electrode material,but the stability of the electrolyte becomes poor when the voltage is above 4.In the process of deep sodium removal,the highly active cathode surface will promote the excessive decomposition of electrolyte(NaPF6),produce HF,and cause serious side reactions with the bare electrode,resulting in the destruction of electrode materials at the electrolyte interface[16][35]。 At the same time,the cracks caused by the volume change further expose the new surface to the electrolyte,resulting in the destruction of the stability of the cathode/electrolyte interface layer,causing harmful side reactions,gas release and dissolution of transition metals,and thus significantly accelerating the capacity and voltage decay of the electrode material[36]。 The concentration of HF,the hydrolysate of NaPF6,increased with the increase of water content in the electrolyte,and when the water content increased by 6.25 times,the concentration of HF increased by 500 times.At the same time,the degradation products of PO2F2-and PO3F2-increased by 2-and 3-fold,respectively.And the presence of HF and H2O also easily causes the degradation of the solvent in the electrolyte[37]。 Therefore,it is crucial to design a stable interface between the cathode/electrolyte to build a sodium-ion battery with excellent cycling stability。
the irreversibility of anion redox at high voltage also limits the practical application of cathode materials,although the participation of anion redox may help to increase the capacity of batteries.However,the oxygen released in this process will accelerate the decomposition of electrolyte and the precipitation of gas,resulting in carbonate and other substances,which will have a negative impact on the structure of cathode materials and the performance of batteries[38]。 Jia et al.Studied the oxygen plasma redox behavior of O3-Na0.6Li0.2Fe0.4Ru0.4O2cathode materials by in situ Raman spectroscopy and in situ differential electrochemical mass spectrometry,and found that when the voltage was lower than 4.0 V,almost no O2could be detected[39]; When the voltage is higher than 4.0 V,the redox of oxygen ions is excited,which will inevitably produce O2,accompanied by the formation of CO2gas 。
to sum up,under high voltage,a series of interactions will occur in cathode materials,among which complex phase transitions,severe interfacial reactions,and oxidation and oxygen loss of electrolyte make it very difficult To develop layered oxide cathode materials with high energy density and long cycle performance。

3 Component design to improve high voltage endurance of layered oxide cathode materials

Component design is a common modification method to improve the high voltage resistance of layered oxide cathode materials.Finding suitable doping ions and optimizing their concentrations and doping sites can significantly improve the electrochemical performance of cathode materials.doping can be divided into three forms:cation doping,anion doping and cation/anion co-doping。

3.1 Cation doping

Cation doping is mainly to replace part of Na+or transition metal ions with other metal cations,and the high voltage resistance of cathode materials can be improved by selecting appropriate doping elements 。
At present,Commonly used doping elements are Li+,Mg2+,Zn2+,Al3+,Ti4+and Sn4+,etc[40][41][42][43][44][45]。 Doping elements can inhibit the irreversible phase transition of cathode materials,stabilize their structural framework,and improve their cycle stability.For example,Wu et al.Synthesized Zn2+doped P2-type Na0.66Ni0.33-xZnxMn0.67O2cathode materials(X=0,0.07,0.14),and the results showed that the introduction of Zn2+into the Na-Ni-Mn-O system could effectively overcome the defect of voltage decay when charged to high voltage(>4.0 V),and at the same time,the Na0.66Ni0.26Zn0.07Mn0.67O2cathode materials had higher capacity retention[42]。 At the same time,Ramasamy et al.Synthesized a series of Al3+doped Na0.5Mn0.5-xAlxCo0.5O2(x=0,0.02 or 0.05)materials[43]。 The results show that compared with the(402 kJ·mol−1)of Mn—O bond,the higher(512 kJ·mol-1)of Al—O bond can effectively suppress the volume strain during the intercalation/deintercalation of Na+and enhance the structural stability of cathode materials.At the same time,Al3+doping can also lead to the contraction of the TMO6octahedron and the increase of the d value,which finally widens the Na+diffusion layer and is beneficial to the rapid deintercalation of Na+in the material.The combined effect of the two makes it have excellent cycle stability at higher voltage 。
The volume change of the material due to the phase change during repeated charge-discharge cycles will lead to the separation of the material from the current collector,resulting in the structural damage of the battery,which is more serious under high voltage.The introduction of Sn4+into cathode materials can reduce interlayer slippage and inhibit phase transition.The research shows that the introduction of Sn4+into NaNi1/3Fe1/3Mn1/3O2can hinder the slippage of transition metal layer and inhibit the occurrence of irreversible phase transition under high voltage,thereby improving the high-voltage structural stability of layered oxides,which only undergo a single-phase transition from O3 to P3 at the end of the oxidation process[46]。 Yuan et al.Prepared O3-NaFex(Ni0.5Mn0.5)1-xO2cathode materials doped with different amounts of Fe3+[47]; The results show that under high pressure,O3-NaNi0.5Mn0.5O2undergoes a phase structure transformation from P3 to P3″,while O3-NaFe0.2Ni0.4Mn0.4O2doped with Fe3+undergoes a phase structure transformation from P3 to OP2.The OP2 phase(5.1313Å)obtained by Fe3+doping has a smaller interlayer spacing than the P3″phase(5.7272Å),which can inhibit the co-insertion of solvent molecules and electrolyte anions,and ultimately enhance the cycling stability of the material at high voltages 。
The Mg2+doped P2-Na0.67Ni0.2Mg0.1Mn0.7O2cathode material does not show O2 phase at high voltage,but forms OP4 phase with closer lattice constant,which makes the material have excellent cycle stability[48,49]; The OP4 phase can be understood as the incomplete transformation of P→O phase,that is,the P→O→P→O alternative arrangement,and the P2→O2 phase transformation is transformed into the P2→OP4 phase transformation,which reduces the large interlayer spacing change during the P→O transformation;Therefore,the volume change of the cathode material is small.In addition to this,Mg2+was introduced into the sodium layer of the Na0.7[Mn0.6Ni0.4]O2material,and the Mg2+at the Na+site could play a supporting role to prevent the collapse of the layered structure along the c-axis during high voltage charging,and could inhibit the occurrence of P2→O2 phase transition,resulting in a good capacity retention at high voltage(4.2 V),which was 79%after 100 cycles[50]。 Wang et al.Also studied the cycling performance of Mg2+doped P2-Na0.67Ni0.33-xMn0.67MgxO2[x=0.05(P2-NMM05),x=0.1(P2-NMM10)]materials at high voltage[51]; The results show that the randomly distributed Mg2+tend to segregate into the Na layer during high voltage cycling,and this precipitation strengthening can greatly inhibit the initiation of cracks;At the same time,the generated three-dimensional network structure also enhances the structural stability of the cathode material and greatly improves the cycle performance of the cathode material;At high voltage(4.5 V),the capacity retention of P2-NMM05 and P2-NMM10 cathode materials doped with Mg2+after 100 cycles was significantly improved,from 31.3%to 65.4%and 81.7%,respectively(Fig.2 )。
图2 P2-NM、P2-NMM05和P2-NMM10样品在2.0~4.5 V及C/10条件下的循环性能[51]

Fig. 2 Cycling performance of P2-NM, P2-NMM05 and P2-NMM10 at 2.0~4.5 V, C/10[51]

In addition,some researchers use Li+doping to achieve the effect of structural and interfacial dual stabilization.You et al.Synthesized a Li+doped O3-Na0.85Li0.1Ni0.175Mn0.525Fe0.2O2cathode material[29]。 The results show that the material has good high voltage resistance and high reversible capacity.It can operate stably at high voltage(4.5 V)and has a 160 mA·h·g-1reversible capacity at 0.1 C;This is attributed to the dual stabilizing effect of Li+on the host structure of the cathode material and the cathode/electrolyte interface(Fig.3).In the Na+(deintercalation process,on the one hand,the incorporated Li+relieves the Jahn-Teller effect of the Ni3+and suppresses the P3→P′3 phase transition at high voltage;On the other hand,Li+tends to combine with F-and coordinate with solvent molecules,which also helps to prevent the loss of electrochemically active transition metal ions and form a stable cathode/electrolyte interface layer,so that the cathode material has good high voltage resistance and stable electrochemical performance.The Li+doped Na[Li0.05(Ni0.25Fe0.25Mn0.5)0.95]O2cathode material synthesized by Oh et al.Can inhibit the migration of Fe3+,and the Li—O bond formed is stronger than Ni—O and Mn—O bonds,which increases the structural stability of the cathode material,and has good rate performance and cycle stability even at a high voltage of 4.4 V[52]。 In a word,Li+doping has a dual stabilizing effect,which can not only inhibit the adverse phase transition of cathode materials under high voltage,but also reduce the degradation of cathode/electrolyte interface and improve the high voltage resistance of cathode materials 。
图3 Li+掺杂的双重稳定作用(主体和界面的稳定)[29]

Fig. 3 Dual stabilizing effect of Li+ doping (stabilization of main structure and interface)[29]

The high voltage resistance of the layered oxide cathode material can be improved by cation doping.The doping of Sn4+,Fe3+and Mg2+can effectively inhibit the irreversible phase transition under high pressure;Li+doping can play a dual role in inhibiting the adverse high-voltage phase transition of cathode materials,reducing the degradation of cathode/electrolyte interface and improving its high-voltage resistance.In a word,the introduction of these elements provides an effective means to improve the high voltage resistance of cathode materials 。

3.2 Anion doping

The study shows that the doping of F-can enhance the ionic bond strength and structural stability of cathode materials,thus improving their cycling stability at high voltage.F-has strong electronegativity,and the Na—F bond formed by it is stronger than the original Na—O bond,which can prevent the structural collapse caused by the excessive extraction of Na+,thus significantly improving the cycle stability of cathode materials[53]
Zhou et al.Designed a F-doped NaNi0.4Mn0.25-Ti0.3Co0.05O1.92F0.08layered cathode material[54]; The results show that the doping of:F-can increase the content of Ni3+and Mn3+,and the appropriate increase of Ni3+makes the redox reaction between Ni2+/Ni3+/Ni4+in the charge-discharge process of the material reasonable transition.The increase of Mn3+is beneficial to the structural distortion and distortion of the material during cycling,and then makes the crystal structure undergo a certain degree of deformation to maintain structural stability,which is conducive to the transition of phase transformation during charging and discharging.The cycle performance of the material is greatly improved at a high voltage of 4.4 V,and the capacity retention rate of the material can be increased from 42.1%of the original sample to 65.2%after 200 cycles 。
In addition,F-doping can also effectively suppress the oxygen loss caused by partial reaction at high voltage.Zhao et al.'S research showed that the generation of oxygen was not detected in the F-doped P2-Na0.65Li0.22Mn0.78O1.99F0.01cathode material after the first charge,confirming that the F-doping reduced the strength of the Mn—O covalent bond,thereby maintaining the reversibility of the $\mathrm{O}^{2-} / \mathrm{O}_{2}^{n-}$ redox reaction under high pressure and effectively reducing the irreversible loss of lattice oxygen[55]; At the same time,the strong Mn—F bond can restrict the migration of Mn during the redox process,thus stabilizing the crystal structure。
In a word,through F-doping,the ionic bond strength of the cathode material can be enhanced,the oxygen loss in the material under high voltage can be inhibited,the structural stability of the material during charge and discharge can be improved,and the cycle stability of the cathode material under high voltage can be further enhanced 。

3.3 Multi-element co-doping

Compared with single metal cation doping,multi-metal cation co-doping has synergistic effect,which can achieve better effect,so that the cathode material can also show better cycle stability at high voltage(>4.0 V)[11]
Zhao et al.Synthesized multilayer oriented stacked Na0.67Mn0.6Ni0.2Cu0.1Co0.1O2sheet cathode materials co-doped with Cu2+and Co3+[56]。 Co2+doping can increase the cut-off voltage of the cathode material to 4.3 V,and improve the reversibility of the redox reaction of anions at high voltage,and inhibit the irreversible oxygen loss during the intercalation/deintercalation of Na+;Cu-Co ion Co-doping promotes the growth of the crystal,and then enhances the structural stability of the cathode material,and the capacity retention rate of the cathode material is still 82.07%after 500 cycles 。
In addition,Ti-Cu co-doping can also improve the high voltage resistance of the cathode material.Pei et al.Synthesized a series of cathode materials for Na0.67Ni0.33-x-CuxMn0.67-yTiyO2[57]; The results show that the strong Ti—O bond after:Ti4+doping can inhibit the migration of Mn-O layer,and the Cu2+can stabilize the structure of P2 phase and inhibit the P2→O2 phase transition during high voltage charging.The Na0.67Ni0.19Cu0.14Mn0.52Ti0.15O2material showed good cycling stability and rate capability in the voltage range of 2.0–4.5 V,with a capacity retention of 76.2%after 100 cycles at a current density of 0.5 C,and a reversible capacity of 93 mA·h·g−1at 5 C.With the increase of Cu2+content,the 4.2 V voltage plateau of Ti-Cu doped cathode materials is suppressed,showing good high voltage resistance 。
Peng et al.Synthesized Cu-Zn co-doped[Na0.67Zn0.05]-Ni0.18Cu0.1Mn0.67O2cathode materials[58]。 Wherein,the Cu2+is doped in the transition metal site and has the function of stabilizing the transition metal layer;The Zn2+entering the Na+layer not only acts as a pillar to stabilize the structure of P2 phase during high voltage operation,but also inhibits the transformation from P2 to O2 by reducing the electrostatic repulsion of the O2--O2-between transition metal layers,thus reducing the occurrence of cracks;The capacity retention of the cathode material is 80.6%after 2000 cycles at a current density of 10 C 。
Bimetallic element doping has better effect than monometallic element doping.The complementary strategy of Cu-Co doping can suppress the irreversible oxygen loss during the intercalation/deintercalation of Na+at high voltage,while enhancing the structural stability of cathode materials;Ti-Cu co-doping can effectively inhibit the P2→O2 phase transformation;Cu-Zn co-doping can effectively inhibit phase transformation and crack generation,and enhance the structural stability of cathode materials.However,the interaction mechanism between elements in co-doping is complex,and the types of elements that can be selected are limited,so more research should be carried out on the combination of doping elements in the future 。

4 Surface design to improve high voltage endurance of layered oxide cathode materials

Layered oxide cathode materials are easily eroded by atmosphere(especially humid air)or electrolyte,resulting in structural changes and capacity fading,or the formation of a cathode/electrolyte interface layer affecting the transmission of Na+,resulting in poor electrochemical performance in the charge-discharge process,especially at high voltages[59]; Coating a protective layer on the surface of these materials is an effective strategy to improve the high voltage stability of cathode materials.Surface coating can effectively prevent the damage of electrolyte to the material,reduce the absorption of CO2and H2O while maintaining the structural stability of the material,thus preventing the formation of Na2CO3or NaHCO3on the surface of the material,and thus effectively inhibiting the adverse interface reaction under high voltage[60]。 At present,the commonly used surface coatings of cathode materials are mainly metal oxides such as(SnO2,CuO,MgO,Al2O3,CeO2,and ZnO,etc.)and metal salts(AlF3,AlPO4,Mg3(PO4)2),etc[61][62][63][64][65][66][67][68][69]
Liu et al.Found that the P2→O2 phase transition of Na2/3Ni1/3Mn2/3O2cathode materials at high voltage will lead to the peeling of transition metal oxide layer,which will lead to the capacity fading[70]; Therefore,they coated 12 nm thick Al2O3on the surface of Na2/3Ni1/3Mn2/3O2materials to adapt to the large volume change caused by P2→O2 phase transformation,thereby reducing the spallation of transition metal oxide layers;In addition,the Al2O3coating is also able to suppress the unfavorable interfacial reaction at high voltage.The results show that the cathode material has a capacity retention rate of 73.2%after 300 cycles in the voltage range of 2.0-4.3 V.Similarly,Kaliyappan et al.Used atomic layer deposition(ALD)to coat Al2O3coatings with different thicknesses on the surface of Na2/3(Mn0.54Ni0.13-Co0.13)O2materials,and the study showed that the Al2O3/Na2/3(Mn0.54Ni0.13-Co0.13)O2composite electrode coated twice by ALD had better electrochemical performance,and showed a high specific discharge capacity of 123 mA·h·g-1at 2.0~4.5 V and 1 C[64]。 The Al2O3coating prevents the direct contact between the material and the electrolyte,which minimizes the consumption of active material in the electrolyte.In addition,Al2O3has a high band gap energy(9.00 eV),which can inhibit the phase change during the charge-discharge process and improve the cycle stability of the electrode at high voltage 。
The Al2O3coating can effectively inhibit the unfavorable interfacial reaction at high voltage and the exfoliation of the transition metal oxide layer,which is of great significance for improving the electrochemical performance of cathode materials at high voltage.Other metal oxides,such as In2O3,can also achieve similar effects[71]。 However,metal oxide-coated materials are generally not conducive to Na+diffusion and interfacial charge transfer.To this end,Lin et al.Solved these problems through the coating of organic coating.They coated 0.5 wt%permethacrylic acid and acrylonitrile(PMAA-AN)copolymer nanolayer on the Na0.67Li0.16Ni0.33Mn0.67O2cathode material,thus improving the interfacial stability and electrochemical performance of the cathode material under high voltage[72]; The results show that the derivative c-PAN with delocalized sp2-πbond and—CN group formed by PAN linear molecular chain can be used as a transport conductor of Na+during the coating process,which is beneficial to improving the migration rate of Na+.Therefore,the electrochemical performance of the material at high current density is enhanced,and the material still has a specific capacity of 100.1 mA·h·g−1at a current density of 5 C in a wide voltage range of 1.5 to 4.5 V,showing better rate performance.At the same time,the coating can significantly inhibit the irreversible P2→O2 phase transition of the cathode material at a voltage above 4.2 V and the dissolution of transition metals;And prevent the positive electrode material from being corroded by the electrolyte,thereby reducing the capacity fading of the positive electrode material;The coated cathode material has a capacity retention of 86.0%after 100 cycles in the voltage range of 1.5–4.5 V,and a specific capacity of 100.1 mA·h·g−1at a high current density of 5 C,showing excellent cycling stability and rate capability 。
In addition,fast ionic conductors(such as NaPO3))are ideal coating materials because they have three-dimensional Na+transport channels,which can effectively inhibit surface side reactions while accelerating Na+transport.Jo et al.Prepared the Na2/3Ni1/3Mn2/3O2cathode material coated by 4.4 wt%NaPO3nanosheets,and the research results showed that the:NaPO3coated Na2/3Ni1/3Mn2/3O2still had good cycle performance and rate performance at a high voltage of 4.2 V in the full cell matched with the hard carbon anode,and the capacity retention rate was still 73%after 300 cycles[60]。 Even at a high current density of 7 C,the specific discharge capacity of the coated material is significantly higher than that of the uncoated material.This excellent electrochemical performance can be attributed to the fact that the NaPO3coating can effectively inhibit the side reaction caused by electrolyte decomposition and reduce the by-product HF on the surface of the positive electrode,thus significantly improving the performance of the electrode 。
In addition to NaPO3coating,Xu et al.Used a simple wet chemical method to coat NaTi2(PO4)3(NTP)on the surface of O3-NaNi0.3Fe0.2Mn0.5O2materials[73]。 The results show that the NaTi2(PO4)3coating with special three-dimensional channels is beneficial to the rapid migration of Na+,and it can also prevent the direct contact between the electrode and the electrolyte,thus ensuring the stability of the interface.In addition,the NaTi2(PO4)3coating induces partial Ti4+doping into the NaNi0.3Fe0.2Mn0.5O2transition metal layer,which increases the stability of the transition metal layer,thereby inhibiting the O3→P3 phase transformation under high pressure,and further reducing the volume change of the material during the whole charge-discharge process,and finally improving the electrochemical performance of NaNi0.3Fe0.2Mn0.5O2.The material coated with 3 wt%NTP showed the best electrochemical performance,and the specific discharge capacity(125 mA·h·g−1)at 10 C was much higher than that of the uncoated material(70 mA·h·g−1)in the voltage range of 2.0–4.2 V,and the capacity retention was 85%after 300 cycles at 1 C.This surface modification strategy provides a simple and effective method for the design and development of layered oxide cathode materials for Na-ion batteries with high voltage resistance 。
In addition to coating other materials,the purpose of improving the high voltage resistance of cathode materials can also be achieved by constructing an interface layer.Recently,Moeez et al.Constructed an electrode-electrolyte interface layer on the surface of O3-NaFe0.5Ni0.5O2cathode material by electrochemical pre-intercalation of sodium,as shown in Fig.4,the artificial electrode-electrolyte interface layer,which is thicker and denser than the cathode/electrolyte interface layer,can effectively block the side reactions at the interface under high voltage charging.To prevent the dissolution of transition metal ions and improve the stability of the cathode material interface,this method is expected to become an effective strategy to improve the high voltage resistance of cathode materials[74]
图4 NaFe0.5Ni0.5O2表面构筑电极-电解液界面层示意图[74]

Fig. 4 Schematic diagram of artificial electrode-electrolyte interface layer constructed on the surface of NaFe0.5Ni0.5O2 [74]

to sum up,coating metal oxides,organic compounds or constructing an interface layer on the surface of the cathode material can effectively reduce the side reaction between the cathode material and the electrolyte.To improve the structural stability of the material under high voltage,but usually the coating layer is not uniform in the coating process,so the controllability of the preparation process needs To be studied in the next study。

5 Structural design to improve high voltage endurance of layered oxide cathode materials

5.1 Complex phase

Compositing layered oxides with other second phase materials is also an effective means to improve the high voltage resistance of cathode materials,and the composites can have the advantages of a variety of single-phase materials at the same time;In addition,the introduction of the second phase can affect the irreversible structural transformation of layered oxides through the phase interface,thereby improving the electrochemical performance of electrode materials[75~77]
As the two most common layered oxide materials for sodium-ion batteries,O3 and P2 phase oxides have received much attention.Yu et al.Took the Na0.85Ni0.34Mn0.66-xTixO2as the research object,and obtained the P2 phase,O3 phase and the high-voltage stable P2/O3 composite phase cathode material with a specific ratio(P2:O3=24.8%:75.2%)by adjusting the doping amount of Ti4+[78]。 The results show that the P2/O3Na0.85Ni0.34-Mn0.33Ti0.33O2composite phase material exhibits excellent electrochemical performance:the capacity retention rate of the electrode material is 80.6%after 200 cycles at 1 C in the voltage range of 2.0~4.4 V;Even at a current density of 10 C,the material still has a specific capacity of 82.4 mA·h·g-1,and the improvement of battery performance is due to the"interlocking effect"of the composite cathode material;The schematic diagram of the structural change of the composite phase material during charging is shown in Fig.5.When charged to a high voltage,the single phase P2,O3 and P2/O3 composite phase materials all undergo a phase transformation process,in which the P2 and O3 phases will produce huge volume changes and structural stresses when they are transformed into O2 and OP2 phases.In contrast,the P2 and O3 structures in the P2/O3 composite materials hinder each other during the phase transformation,and the O3 phase is completely transformed into the P3 phase;The P2 phase plays a pillar role in maintaining the structural stability,thus alleviating the structural stress caused by the O3→P3 phase transformation.The synergistic effect between the two phases relieves the large volume strain of the cathode material,reduces the lattice mismatch,inhibits the slippage of the transition metal layer,and finally improves the high-voltage structural stability of the cathode material 。
图5 充电期间P2、O3、P2/O3复合相材料的结构演变示意图[78]

Fig. 5 The structural changes in the P2, O3, and P2/O3 during charging[78]

In addition,Zhou et al.Introduced a small amount of O3 phase into the P2 material,and the synthesized composite phase material with P2 phase as the main phase,Na0.67Fe0.425-Mn0.425Mg0.15O2,has better cycle stability in a wide voltage range of 1.5–4.2 V compared with the single P2 phase material,and the capacity retention rate of the P2/O3Na0.67Fe0.425Mn0.425-Mg0.15O2cathode material is still 87.7%even after 100 cycles[79]
Although the cycle performance and rate performance of cathode materials in a wide voltage range can be improved by phase recombination,the interaction mechanism between different phases is not clear,and the preparation process of composite phase cathode materials is complex and difficult to control,so how to prepare multiphase cathode materials with appropriate phase composition is still a challenge。

5.2 Microstructure design

In many studies,microstructure design is also considered to be one of the reasonable ways to improve the stability and cycle performance of cathode materials at high voltage,mainly through micro-nano structuring and synthesis of materials with specific exposed crystal planes of sodium ions。
Reasonable micro-nano structuring can alleviate the volume strain of cathode materials during charge-discharge process,reduce the contact between cathode materials and electrolyte,and thus enhance the cycle performance of the former under high voltage.Kaliyappan et al.Synthesized P2-Na0.66-(Ni0.13Mn0.54Co0.13)O2microsphere cathode material by hydrothermal method,which has excellent cycle performance under high pressure of 4.7 V[80]; At a current density of 1 C,the cathode material still has a capacity retention of 90%even after 150 cycles.This is due to the uniform and unique microsphere structure,which reduces the contact area between the cathode and the electrolyte,thus reducing the side reactions of the cathode material.In addition,the unique microsphere morphology of cathode materials facilitates the connection between particles,thus providing more reaction sites for the electrochemical reaction between the electrode surface and the electrolyte and the migration of Na+
In addition,single crystal nanosheet cathode materials with specific crystal faces have also attracted much attention.In the past research on lithium-ion batteries,when a higher upper cut-off voltage was applied,the LiNixMnyCo1-x-yO2dominated by{001}crystal faces had better high-voltage cycling stability[81]。 For this reason,Zhang et al.Prepared hexagonal prismatic P2-Na0.66Ni0.26Zn0.07Mn0.67O2single crystal layered oxide cathode materials with{001}planes as the main part and high dispersion by molten salt method,which showed excellent cycling stability when cycled at high voltage[82]; Its reversible capacity is 122.1 mA·h·g-1in the voltage range of 2.0–4.4 V,and the capacity retention is as high as 95.8%even after 100 cycles at a current density of 100 mA·g-1.Fig.6 is a schematic diagram of the structural evolution of the original cathode materials with different{001}plane ratios after charge-discharge cycles.The ordinary cathode material has a high{010}plane ratio and less Na+between adjacent transition metal layers.The shielding and pinning effects on the transition metal layer are not obvious,so the transition metal layer is prone to slip,especially at high voltage,and the lateral plane with high surface reactivity tends to induce more serious electrolyte decomposition;For the single crystal cathode material with abundant{001}crystal faces,there are more Na+between the transition metal layers,which can stabilize the transition metal layers when in a deep charge state.The slippage of the transition metal layer is inhibited,the diffusion of intragranular cracks is relieved,and the interface reaction activity of the cathode material can be effectively adjusted,so that the material has excellent electrochemical performance.However,when the cathode material is prepared by the method,an additional washing step is required to remove the excessive molten salt,and the Na+in the cathode material is lost in the process,thereby reducing the initial capacity of the cathode material 。
图6 {001}晶面比例不同的原始材料在循环过程中的结构演变[82]

Fig. 6 Schematic illustration of the structural evolution of primary material with different proportions of {001} planes upon cycling[82]

In a word,the interfacial reaction of the cathode material can be adjusted by designing the microstructure and crystal plane of the cathode material,such as synthesizing a microspherical cathode material or a single crystal material with a specific crystal plane.and the rate performance and the cycle stability of the cathode material under high voltage are further improved,which also provides an effective method for improving the high voltage resistance of the cathode material。

6 Conclusion and prospect

layered oxide cathode materials for sodium-ion batteries have attracted much attention In recent years due to their low cost,high specific capacity and simple synthesis.However,due to its structural limitations,it is difficult to improve its high voltage resistance.in this paper,the degradation of Layered oxide cathode materials for sodium-ion batteries at high voltage is studied,including the structural change caused by phase transformation during charge-discharge process,the structural damage caused by electrolyte corrosion and the oxygen loss caused by the reaction of lattice oxygen at high voltage.the latest research status of improving the high voltage resistance of cathode materials by composition design,surface design and structure design is reviewed,and the following conclusions are obtained。
(1)element doping can effectively reduce the interlayer slippage of the cathode material,inhibit the irreversible phase change of the cathode material at high voltage,and improve the structural stability of the layered oxide cathode material at high voltage;However,the type and content of doping elements are limited,when the doping content is too small,the effect is not significant,and when the doping content is too much,impurity phases are often generated。
(2)coating a protective layer on the surface of the layered oxide cathode material can effectively inhibit the unfavorable interface reaction and the spalling of the transition metal oxide layer at high voltage,and improve the interface stability and electrochemical performance of the cathode material at high voltage;However,the coating layer is prone to be uneven in the coating process,so the controllability of the preparation process needs to be further studied。
(3)the construction of P2/O3 composite phase materials,the design of micro-nano structure and the controllable preparation of single crystal nano-sheet materials with specific crystal planes can alleviate the structural stress caused by the phase transition of cathode materials,inhibit the slip of transition metal layers,and further improve the rate performance and cycle stability of materials at high voltage;However,the preparation process of the composite phase cathode material is complex and difficult to regulate;In addition,the sheet-like single crystal cathode material prepared by the molten salt method has good high voltage resistance,but the additional washing step will reduce the initial capacity of the cathode material。
Based on the above challenges and problems,the main future research directions of layered oxide cathode materials for sodium-ion batteries are as follows。
(1)the effects of temperature and electrolyte composition on The high voltage resistance of cathode materials were studied。
(2)Explore the influence mechanism of various elements on the sodium storage behavior of layered oxides,and use DFT calculation to assist in screening reasonable multi-element doping and dosage to synergistically improve the electrochemical performance of cathode materials。
(3)Due to the high hygroscopicity of sodiated transition metal oxides,develop an efficient coating process to reduce the contact between air moisture and cathode materials,and further improve the interfacial stability of layered oxide cathode materials for sodium-ion batteries。
(4)Use advanced characterization methods to explore the relationship between the deep-seated reaction mechanism and performance of cathode materials,and make greater breakthroughs in the high voltage resistance of layered oxide cathode materials。
(5)Comprehensive application of bulk doping and surface coating strategies to achieve the stability of the structure and interface of cathode materials,and further improve the high voltage resistance of layered oxide cathode materials for sodium-ion batteries。
(6)multi-strategy comprehensive modification to improve the high voltage resistance of cathode materials,such as coating,multi-ion doping and multi-phase composite modification on the basis of preferred orientation growth modification,morphology modification and particle size modification。
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