Fabrication,Structure Manipulation,and Performance of Fluorine-Containing Epoxy Resins
Received date: 2025-09-04
Revised date: 2025-11-25
Online published: 2026-02-04
Supported by
Technology Innovation Planning of Hubei Province(2024BAB117)
In recent years,the rapid advancement of modern technology in fields such as aerospace,electronic information,and deep-sea engineering has imposed increasingly stringent requirements on the comprehensive performance of materials serving in extreme environments (e.g.,high temperature,high humidity,strong corrosion,and high-frequency electric fields). Traditional epoxy resins,however,suffer from inherent limitations such as insufficient heat resistance and limited chemical stability. To address these issues,fluorine atoms or fluorine-containing groups have been incorporated into epoxy resin systems through precise molecular design and structural regulation,leading to the development of a series of fluorinated epoxy resins with excellent heat resistance,low dielectric constant,and high chemical stability. While retaining the inherent high mechanical strength and excellent adhesion of conventional epoxy resins,these materials exhibit significantly enhanced comprehensive performance under extreme conditions,such as high temperature,high humidity,strong corrosion,and high-frequency electric fields,attributed to the high bond energy of C—F bonds and the strong electronegativity of fluorine atoms. This review begins with the construction methods of fluorine-containing epoxy resins and the mechanisms of fluorination modification,systematically summarizes the effects of various strategies,including chemical modification,physical blending,and surface fluorination,on the aggregation state structure,interfacial characteristics,and macroscopic properties. It further reviews the application progress of such materials in heavy-duty anti-corrosion coatings,high-frequency electronic packaging,and composites for extreme environments. Current challenges related to cost control,performance balance,and environmental adaptability are discussed. Finally,future development trends and opportunities in green synthesis,intelligent responsiveness,and high-throughput design are prospected.
Contents
1 Introduction
2 Synthesis and preparation of fluorine-containing epoxy resin
2.1 The synthesis method of fluorine-containing epoxy resin
2.2 The influence of functionalization modification on epoxy resin
3 Research progress and innovative breakthroughs in the multi-dimensional application of fluorine-containing epoxy resin materials
3.1 Chemical engineering field:long-lasting anti-corrosion and functional coating innovation
3.2 Electronics field:breakthroughs in high-frequency dielectric and integrated packaging
3.3 Frontier interdisciplinary field:innovation in extreme environments and green materials
4 Conclusion and outlook
Jiahui Chen , Wenrui Chen , Shijia Yang , Yang Wang , Lanxuan Liu . Fabrication,Structure Manipulation,and Performance of Fluorine-Containing Epoxy Resins[J]. Progress in Chemistry, 2026 , 38(2) : 352 -366 . DOI: 10.7536/PC20250907
表1 含氟环氧树脂的主要合成方法对比Table 1 Comparison of the main synthesis methods of fluorine-containing epoxy resin |
| Synthetic method | Fluorine introduction mechanism | Controllability of fluorine distribution | Process complexity | Cost | Modification depth | Characteristics of performance impact |
|---|---|---|---|---|---|---|
| Chemical modification method | Chemical bonding | high | medium to high | medium | ontology/ network | The performance optimization is significant and stable. |
| (1)Direct synthesis of monomers | Main/side chain embedding | high | high | medium to high | ontology | The structure is uniform and the performance is highly designable. |
| (2)Introduction of fluorine-containing curing agents | Network node embedding | high | medium | medium | network | It affects the crosslinking density and the overall performance. |
| (3)Grafting modification | Main/side link branches | medium to high | medium to high | medium to high | part of ontology | Functionalize specific areas. |
| Physical blending method | Physical dispersion | low | low | low | filler of ontology | Performance improvement is limited and relies on dispersion/ interface. |
| Surface direct fluorination method | Surface reaction | surface height | high | high | micron-level surface | Selectively optimize surface performance. |
表2 含氟环氧树脂核心性能的标准化测试体系Table 2 A standardized testing system for the core properties of fluorine-containing epoxy resin |
| Performance category | Key parameters | National Standard | International standard |
|---|---|---|---|
| Electrical insulation performance | Surface resistivity | GB/T 1410-2006 | IEC 62631-3-1:2016 |
| Coating adhesion | Drawing strength | GB/T 5210-2006 | ISO 4624:2016 |
| Flexibility | Shaft bar bending test | GB/T 1731-2020 | ISO 1519:2011 |
| Impact resistance | The impact energy of a falling hammer | GB/T 1732-2020 | ISO 6272-1:2011 |
| Chemical resistance | Mass loss rate after acid/alkali/solvent immersion | GB/T 9274-1988 | ISO 2812-2:2018 |
| Resistant to salt spray corrosion | The rust at the scratch expands in width | GB/T 1771-2007 | ISO 9227:2017 |
| Hydrophobicity | Static water contact Angle | GB/T 30693-2014 | ISO 19403-3:2017 |
| Dielectric properties | Dielectric constant/loss (1 MHz~1 GHz) | GB/T 1409-2006 | IEC 60250:1999 |
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